真空搅拌脱泡机

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施诺斯行星式真空搅拌脱泡机 SIE-MIX90


真空脱泡搅拌机 · 纳米级气泡去除

公转自转离心混合 + 高真空同步脱泡—— 99.9%去除纳米级气泡

SIE-MIX90行星式搅拌脱泡机满足0-1000mL混合脱泡需求,公转自转双动力搅拌脱泡,让多材料混合密度一致、分散均匀、纯净脱泡,适合中试量产阶段各种中高粘度材料搅拌脱泡需求,支持定制,提供一站式解决方案。

✓ CE认证 ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么必须消除材料中的微气泡?

材料中残留的微气泡直接影响终端产品良率与性能

电子元器件制造行业

SMT贴片工艺中,锡膏内的微气泡会导致焊点空洞和虚焊,降低焊接可靠性。回流焊过程中气泡膨胀会造成焊点飞溅、桥连等缺陷。对于精密元器件,焊点内部空洞率超标即可导致器件在热循环中失效,影响整板良率。

医疗器械生产行业

医用硅胶和生物胶中的气泡会影响产品剂量的精确性和一致性,可能导致给药偏差。药膏凝胶中的气泡会造成灌装不均匀,影响每支产品的实际含量。对于植入级材料,微小气泡还可能成为生物相容性隐患。

3D打印制造行业

光敏树脂中的微气泡会在打印层中形成缺陷点,降低成型件的机械强度和表面质量。大体积打印时,树脂中的气泡会在固化界面形成可见条纹和凹坑。金属粉末浆料中的气泡还会导致烧结件内部孔隙率升高,影响最终件密度。

✨ 传统搅拌方式的困境: 手工搅拌或普通搅拌桨会主动卷入空气,越搅拌气泡越多;静置脱泡耗时长且效果有限。因此需要"非接触式"的行星搅拌脱泡方案,通过离心力在混合的同时分离气泡。

为何选择 MIX90

三大核心覆盖中容量真空脱泡全流程需求

大容量量产

1000mL处理量,单次满足中试放大和小批量产需求。双杯设计支持同步处理两种材料或加倍处理量,提升产线效率。2000rpm转速配合固定速比,保障批量处理的一致性和可重复性。

模块化扩展

可选配加热/制冷温控、MES联网系统,按工艺需求灵活组合。从中试验证到量产导入,一台设备覆盖多种工艺场景,降低设备重复投入。温控模块适配热敏材料和高粘材料,真空模块增强微气泡脱除效果。

稳定耐用

独特传动设计降低震动与噪音。平衡传感器实时校正运行偏心,长时间批量运行稳定可靠。进口核心配件,耐用性强,降低维护频次和使用成本。

✨ MIX90集大容量处理、模块化扩展、稳定运行三大核心能力于一体,是中试验证到小批量量产阶段的理想设备。

工作原理

公转与自转双动力同步运行,实现混合与脱泡一步完成

第一步:公转产生离心力 

公转盘高速旋转,带动容器内物料产生强大离心力,驱动物料全域对流,实现宏观混合。同时离心力将密度较小的气泡向旋转轴心方向推移,促使气泡汇聚逸出。 

第二步:自转提供剪切力 

容器围绕自身轴心自转,产生定向剪切力,打散团聚颗粒,实现微观分散。公转自转速比经精密计算,保障全域高效混合,剪切力同时薄化气泡壁膜,加速气泡破裂。 

第三步:真空辅助增强 

腔体内气压降至-98kPa,气泡内外压差增大,微米级气泡快速膨胀破裂,真空系统持续抽离气体,进一步提升材料致密度。 


公转与自转同步运行,物料在密闭容器内完成"混合→分散→脱泡"全流程;选配真空模块可增强微气泡脱除效果。

真空搅拌脱泡机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-MIX90
混合容量0–1000 mL(标配容器)* 可定制更大容积
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1 或 2 罐(用户自选)
最高转速0 – 2000 RPM(无级可调)
公转/自转比固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)610 × 560 × 780 mm
净重153 kg
认证 CE, ISO9001, RoHS 符合性

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

真空系列型号参数对比,助力精准选型

设备型号SIE-MIX60SIE-MIXF301SIE-MIX90
混合容量0–300 mL(标配容器)* 可定制0–300 mL(标配容器)* 可定制0–1000 mL(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1  或 2 罐(用户自选)1  或 2 罐(用户自选)1  或 2 罐(用户自选)
最高转速0 – 3000 RPM(无级可调)0 – 2000 RPM(无级可调)0 – 2000 RPM(无级可调)
公转/自转比固定行星比例自由可调固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数触控屏,可存储100组配方参数触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)510 × 430 × 500 mm510 × 430 × 500 mm610 × 560 × 780 mm
净重95 kg115kg153 kg
认证CECECE

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。


多行业解决方案

仅展示部分应用场景,欢迎带材料免费试样测试

电子胶.jpg

SMT电子制造

锡膏、红胶、助焊剂、底部填充胶、贴片胶

汽车电子.jpg

汽车制造

结构胶、密封胶、导热硅胶、底涂剂、厌氧胶

新能源.jpg

光伏制造

银浆、铝浆、EVA胶膜胶、硅胶密封剂、导电胶

印刷包装.jpg

印刷包装

UV油墨、水性油墨、光油、覆膜胶、丝印油墨

化妆品.jpg

化妆品日化

乳液、面霜、凝胶、粉底液、防晒霜

陶瓷.jpg

陶瓷加工

氧化铝浆料、氧化锆浆料、陶瓷釉料、电子陶瓷浆料、陶瓷粘结剂


全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

典型材料搅拌脱泡实测效果

润滑油搅拌脱泡.jpg

润滑油

灌封胶脱泡.jpg

灌封胶

粉胶混合脱泡.jpg

粉料+胶水

AB胶水混合脱泡.jpg

AB胶水

LED材料.jpg

LED材料

环氧树脂+粉料搅拌脱泡.jpg

环氧树脂+粉料


实测数据对比

材料脱泡前后效果对比

材料类型处理前状态MIX90处理后
环氧树脂 (50,000cps)肉眼可见气泡,固化后内部空洞完全透明无气泡,力学强度提升22%
导电银浆填料沉降,电阻率不稳定填料均匀分散,电阻率降低40%
锂电池浆料涂布针孔,极片缺陷率高涂层致密,电芯能量密度提高15%

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


真空脱泡搅拌机:彻底解决UV胶固化难题01.jpg

消费电子行业胶水材料解决方案


施诺斯真空脱泡搅拌机在胶粘剂中的解决方案.jpg

消费电子胶水真空脱泡解决方案


涂膜材料01.jpg

工业大学用施诺斯脱泡机解决涂膜材料气泡难题

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