真空搅拌脱泡机

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行星式真空脱泡搅拌机 SIE-MIX1000plus


无桨叶非接触式混合 · 适配小批量中试深层微泡处理

1000mL实验室/小批量中试 + -98kPa真空标配 + 100-2000rpm无级可调

SIE-MIX1000plus行星式真空脱泡搅拌机满足0-1000mL混合脱泡需求,公转自转双动力搅拌搭配-98kPa真空负压环境,让多材料混合密度一致、分散均匀、深层脱泡,适合新能源锂电池、光伏导电银浆、医疗高分子凝胶等材料小批量中试真空脱泡需求,支持定制。

✓ CE认证  ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么必须消除材料中的微气泡?

材料中残留的纳米级微气泡直接影响产品良率与性能稳定性

新能源锂电池行业

电池正负极浆料内部存在肉眼难以分辨的微小气泡,涂布受热后气泡膨胀破裂,极片易出现针孔、凹陷、掉粉;浆料密度差异会造成电芯内阻不一致,不利于电池循环容量稳定;充放电过程中气泡区域易产生应力集中,局部温升偏高,增加电芯不良风险,提升生产成本。

光伏导电银浆行业

银浆内部气泡会阻隔导电介质通路,不利于光伏组件发电效率稳定;涂布成型后气泡形成凹坑与色差,外观检测易不合格;气泡降低银浆与硅片基材结合力,长期户外使用存在银层脱落可能性,缩短光伏板使用周期。

医疗高分子凝胶行业

医用凝胶、生物敷料原料裹挟气泡,固化后形成空腔,影响药物缓释均匀度;凝胶表层针孔会降低密封防护效果,存在微生物滋生风险;高透明医用耗材内部气泡引发光线散射,透光参数难以达到医疗器械检测标准。

✨ 传统脱泡困境:普通行星搅拌脱泡机依靠离心力去除气泡,对高粘度材料中的纳米级微气泡去除效果有限;静置脱泡耗时长且不彻底。真空搅拌脱泡在行星搅拌的同时施加-98kPa真空负压,降低气泡内外压差促使微气泡膨胀逸出,实现普通搅拌无法达到的深层脱泡效果。

为何选择 MIX1000PLUS

专为小批量生产真空脱泡场景打造

大容量双工位设计

同规格机型中标准容积 1000mL 双工位同步处理,单次可装载 1000mL 物料;100-2000rpm 宽区间转速可调,适配低粘度油墨、高粘度金属浆料多种物料;可加装加热、制冷组件,适配热敏、易固化实验材料,无需更换多台设备完成不同物料测试。

真空行星复合脱泡

整机密封腔体搭配真空压力表,可稳定维持 - 98kPa 负压;行星公转搭配容器反向自转形成复合离心力,物料全域翻滚,加速深层微小气泡析出上浮;相较于单一离心脱泡设备,真空 + 行星协同作用,可降低微泡留存概率,减少成品空洞、针孔类缺陷。

智能程序控制系统

触控操作面板,可存储 100 组自定义搅拌运行程序;可选配 MES 工业数据对接功能,完整记录转速、真空度、运行时长等流程信息,方便各批次实验数据追溯;设备配备机械安全锁、急停按钮、过载断电防护装置,适配高校实验室、工厂中试车间日常使用规范。

✨ 当需要真空脱泡且产量需求达到1000mL级别时,MIX1000plus是行星式真空脱泡搅拌机系列中小批量中试级别的选择。

工作原理

采用行星公转 + 容器自转 + 密闭高真空协同工艺

行星公转:承载物料杯大盘围绕主轴高速公转,产生离心力,推动物料向容器外壁均匀铺展,打散粉体团聚、改善胶体分层问题; 

容器自转:物料杯同步反向自转,物料在容器内部形成 360° 流体湍流,实现全域均质混合;无内置搅拌桨接触物料,降低金属碎屑污染物料的概率; 

密闭真空脱泡:密封腔体抽取负压至 - 98kPa,物料内外压力差值扩大,微米、纳米级微小气泡逐步膨胀、上浮并排出腔体,单段工序同步完成搅拌、脱泡,物料混合均匀度、气泡处理效果优于常规开放式搅拌设备。

真空搅拌脱泡机的工作原理02.jpg


技术规格参数

硬核设备性能指标数据对齐

设备型号SIE-MIX1000Plus
混合容量0–1000 mL(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1 或 2 罐(用户自选)
最高转速100 – 2000 RPM(无级可调)
公转/自转比固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)820 × 610 × 760 mm
净重165 kg
认证 CE, ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-MIXF301SIE-MIX90SIE-MIX1000Plus
混合容量0–300 mL(标配容器)* 可定制0–1000 mL(标配容器)* 可定制0–1000 mL(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1  或 2 罐(用户自选)1  或 2 罐(用户自选)1  或 2 罐(用户自选)
最高转速0 – 2000 RPM(无级可调)0 – 2000 RPM(无级可调)100 – 2000 RPM(无级可调)
公转/自转比自由可调固定行星比例固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数触控屏,可存储100组配方参数触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)510 × 430 × 500 mm610 × 560 × 780 mm820 × 610 × 760 mm
净重115kg153 kg165 kg
认证CECECE

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。


多行业解决方案

提供定制解决方案,满足从前沿研发到规模量产的全面需求

电池.jpg

新能源锂电行业

锂电池正负极浆料、导电剂、绝缘灌封胶、导热硅脂、电解液辅助原料

半导体封装.jpg

光伏光电行业

光伏银浆、铝浆、封装胶膜、光学涂层、荧光粉、导电纳米浆料

电子材料.jpg

电子半导体行业

环氧导电胶、UV封装胶、绝缘黑胶、纳米银线、导热凝胶、芯片底填胶

金属粉末冶金.jpg

新材料研发行业

纳米粉体分散液、高分子复合材料、陶瓷浆料、高填充膏体、荧光色浆

医疗器械02.jpg

医疗生物行业

医用透明凝胶、生物敷料原料、牙科树脂、无菌粘接胶、药用膏剂

油墨涂料.jpg

油墨涂料化工行业

导电油墨、防腐涂料、色膏、润滑油脂、高粘度树脂、各类工业胶粘剂

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

彻底告别物料气泡空洞与分层

灌封胶脱泡.jpg

灌封胶

光刻胶搅拌脱泡.jpg

光刻胶

结构胶脱泡对比.jpg

结构胶

化妆品精华脱泡.jpg

化妆品精华

润滑油搅拌脱泡.jpg

润滑油

三色油墨搅拌脱泡.jpg

油墨


实测数据对比

数据见证 · 效果可量化

材料类型处理前状态MIX1000PLUS处理后
光伏导电银浆浆料内细密微小气泡,膏体表面凹凸不平,流动性偏弱,涂布易出现针孔瑕疵膏体质地均匀通透,肉眼观测无明显气泡,流动顺滑无粉体团聚,涂覆膜层平整连续
锂电池正负极浆料粉体易团聚,原料内部包裹大量微气泡,浆料厚薄不均,静置后易出现分层活性物质分散均匀,分层现象缓解,气泡含量明显降低,涂布成型极片针孔、掉粉瑕疵减少
环氧封装树脂胶体裹挟空气,固化成型易出现空腔、细微裂纹,粘接结合强度易受影响树脂成型质地致密,空腔概率降低,固化表面平整光滑,绝缘、密封、粘接性能更稳定

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


真空脱泡搅拌机:彻底解决UV胶固化难题01.jpg

消费电子行业胶水材料解决方案


施诺斯真空脱泡搅拌机在胶粘剂中的解决方案.jpg

消费电子胶水真空脱泡解决方案


涂膜材料01.jpg

工业大学用施诺斯脱泡机解决涂膜材料气泡难题

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