三辊研磨机

TEL:18925129293

精密三辊研磨机 SIE-SG120


温控批量研磨适配中大批量连续生产 · 冷却水循环标准配置

大辊筒高产能 + 加热制冷温控批量研磨 + 冷却水循环保障连续作业

施诺斯SIE-SG120精密三辊研磨机,120mm×450mm大辊筒大产能,辊筒可加热或制冷,研磨细度3-18μm/3次。冷却水管循环标准配置,适配中大批量连续生产,温控保障批次一致性,适合油墨、塑料、胶粘剂等行业。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要精密研磨

浆料中粗大颗粒和分散不均会直接影响终端产品品质

油墨行业

油墨生产中颜料分散不均导致批次色差,不同批次油墨颜色不一致影响客户验收和印刷品质。三辊研磨使颜料均匀分散至微米级,保障大批量生产中批次颜色一致性和着色力稳定,降低客户退货风险。

塑料行业

塑料色母粒中颜料分散不均导致制品色差、着色力低,大批量注塑生产中批次差异明显。三辊研磨使颜料均匀分散,保障塑料制品颜色一致性和着色力稳定,满足连续生产对品质一致性的要求。

胶粘剂行业

环氧胶、有机硅胶中填料分散不均导致粘度波动、固化后力学性能不一致,大批量生产中批次差异影响客户验收。三辊研磨使填料均匀分散,保障大批量生产粘度和固化性能一致性。

✨ 传统研磨的困境:小型研磨设备产能不足,大批量订单需要分批处理,效率低下;无冷却功能的设备在连续大批量作业中温度累积升高,影响产品一致性;普通研磨设备辊筒耐磨性不足,频繁更换增加生产成本和停机时间。

为何选择SIE-SG120

解决中大批量连续生产研磨的核心痛点

大辊筒大产能

辊筒提供大剪切面积和高产能,单次处理量大,减少研磨循环次数,适配中大批量连续生产需求。450mm长辊增加有效研磨区域,提升单位时间产能,满足量产交付节奏,避免分批处理的时间浪费。辊筒采用冷硬合金铸铁离心浇铸(以实物为准),表面高硬度和耐磨性,适应大批量连续作业磨损需求。

加热制冷温控批量研磨

辊筒加热降低高粘度物料流动阻力提升研磨效率,制冷在连续大批量作业中及时散热防止温度累积升高,保障连续生产批次品质一致性。温控范围适配不同材料工艺需求,大批量生产中温度稳定是批次一致性的关键保障。

冷却水循环保障连续作业

辊筒内部设有冷水循环通道,通过冷却水管调节三辊筒内的冷却水流量,抑制大批量连续作业中因挤压和摩擦产生的温升,使辊筒在工作中保持比较好的形位状态,提高研磨的细度和效率。回水通过水斗流入下水道,保障连续生产批次品质一致性。

✨ 如果您的生产需要大批量连续研磨、温控保障批次一致性、或处理高粘度大产能材料,SG120是理想选择

工作原理

通过三个不同转速的辊筒,将物料强制压榨和剪切,从而实现混合和均质的目的

第一步:三辊剪切研磨
机座内电机通过三角皮带传动给传动轴,由传动轴齿轮带动快辊齿轮,再由快辊齿轮带动中辊齿轮,由中辊齿轮带动慢辊齿轮,构成完整传动系统。三根辊筒以1:2:4速比相向旋转,浆料在辊筒间隙中受到强制压榨和剪切,从慢辊向中辊再到快辊逐级研磨分散。 

第二步:间隙调节控粒
通过转动手轮迫使弹簧压缩或弹出,实现快、慢辊前后移动调节辊筒间隙,控制研磨细度。浆料从进料辊到中辊再到出料辊逐级细化,被研磨物料的各种细度均可通过转动手轮调节辊筒间隙而获得。 

第三步:刮刀收集出料
出料刀板上口装有刮料刀片,刀片紧贴快辊表面,刀口贴合位置略高于辊筒中心,将经研细后附着在快辊表面的物料顺利刮下收集。可多次循环研磨至目标细度。 


简单三步:三辊剪切 → 间隙控粒 → 刮刀出料,逐级研磨至3-18μm。辊筒内部设有冷水循环通道,通过冷却水管调节水流量抑制分散过程中的温升,保障研磨品质。

三辊机工作原理.png

技术规格速览

完整技术参数一览,支持按需定制

设备型号SIE-SG120
辊筒直径120mm
辊筒工作长度450mm
成品粒度3-18μm/3次
设备产能~0.5-50 L/h
温控功能无
辊筒材质冷硬合金/轴承钢
传动方式三角皮带+齿轮传动
安全保护有
外形尺寸(W×D×H)1500×1000×1200mm
净重约800kg
认证ISO9001, RoHS 符合性

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

设备型号SIE-SG50SIE-SG80SIE-SG120
辊筒直径50mm80mm120mm
辊筒工作长度150mm200mm450mm
成品粒度3-18μm/3次3-18μm/3次3-18μm/3次
设备产能0.02-5 L/h0.05-15 L/h0.5-50 L/h
温控功能无可加热/制冷可加热/制冷
辊筒材质冷硬合金/轴承钢冷硬合金/轴承钢冷硬合金/轴承钢
传动方式三角皮带+齿轮传动三角皮带+齿轮传动三角皮带+齿轮传动
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)820×610×760mm1000×750×900mm1500×1000×1200mm
净重165 kg300kg800 kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

胶粘剂.jpg

胶粘剂研发

环氧结构胶、密封胶、热熔胶、压敏胶、改性胶粘剂

精密光学.jpg

精密电子组装

底部填充胶、导电胶、贴片胶、点胶胶粘剂、芯片粘接胶

电子材料.jpg

生物传感器

封装胶、试剂固定化材料、微流控键合胶、生物兼容胶、传感器密封胶

导热硅胶.jpg

微电子封装

封装环氧胶、塑封料、引线粘接胶、基板粘接胶、钝化层材料

医疗器械02.jpg

功能涂层

疏水涂层、导电涂层、绝缘涂层、防腐蚀涂层、耐磨涂层

光敏材料.jpg

电子浆料

银浆、铜浆、碳浆、电阻浆料、介电浆料

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料

实测数据对比

三辊研磨前后状态对比

 材料类型
处理前状态
SIE-SG120处理后         
胶印油墨颜料颗粒粗大且不均匀,色相偏暗,批次间色差明显,印刷色泽不稳定颜料均匀分散至微米级,色相鲜艳一致,批次颜色稳定,印刷色泽饱满
塑料色母颜料分散不均,注塑制品色差明显,着色力低,批次间差异大颜料均匀分散,制品色差消除,着色力提升,批次间一致
环氧胶粘剂填料颗粒肉眼可见分散不均,粘度波动大,固化后表面粗糙且力学性能不稳定填料均匀分散至微米级,粘度稳定,固化后表面光洁,力学性能一致

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


脱泡机什么品牌好?选对厂家是关键.jpg

粉末新材料搅拌混合解决方案


7.21-凝胶.jpg

医药凝胶材料搅拌脱泡解决方案


日用化工行业精华材料的高效解决方案.jpg

真空脱泡搅拌机:日用化工行业精华材料的高效解决方案

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