三辊研磨机

TEL:18925129293

实验室行星式球磨机 SIE-BM80


撞击力 + 剪切力双重研磨・25/45/80mL 多规格研磨罐可选・双风扇强制通风散热

出料细度小于0.1μm + 主盘转速 100–800rpm 连续可调 + 干法 / 湿法两用

施诺斯 SIE-BM80 双罐高能行星式球磨机,是快速、均匀、超细研磨的理想装备。它可以将硬的、软的、脆的、湿的以及胶质样品研磨至非常精细的程度,根据最终出料粒度需求不同,适用于干磨和悬浮研磨。除粉碎功能外,该研磨仪同样可用于混合和均匀乳液和糊状物。 

研磨罐安装在主盘上,主盘公转的同时研磨罐反向高速自转,罐内磨球通过高速摩擦和撞击实现超细粉碎。主盘转速 100–800rpm 连续可调,出料细度小于0.1μm。配备可编程触控液晶屏,支持定时运行、正反交替运行、间隙运行及数据存储。适用于高校科研、锂电材料、陶瓷粉体、地矿分析、医药研发等行业小批量样品前处理。

✓ 出料细度小于0.1μm ✓ 25/45/80mL 多规格研磨罐 ✓ 真空惰性气体保护(选配)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要超细球磨

研发阶段样品粒度直接影响材料性能评估数据的可靠性

锂电正负极材料

实验室研发阶段,三元、磷酸铁锂、石墨、硅碳等正负极材料颗粒团聚或粒径不均,会导致电化学性能评估数据偏差。行星式球磨将物料粉碎至亚微米级并均匀分散,配合氧化锆或玛瑙研磨罐避免金属离子污染,保障小样评估数据可靠可复现。

陶瓷与电子粉体

MLCC 介质粉、氧化铝、氧化锆等陶瓷粉体颗粒粗大,会影响烧结致密度和电性能一致性。球磨机多材质研磨罐可选,防止不同物料交叉污染,小批量研发打样即可验证最终烧结效果。

地矿与土壤分析

地质、土壤样品前处理依赖手工研钵或低效设备,样品粒度不均、批次一致性差,直接影响 XRF、ICP 等分析结果。行星式球磨一次装料即可将样品研磨至分析级细度,替代手工研钵,提升前处理效率和数据重复性。

✨ 传统前处理的局限:高速分散机只能混合分散、不能真正研磨,细度达不到要求;砂磨机研磨介质磨损易引入杂质,污染珍贵小样;手工研磨效率低、一致性差,同一材料不同人操作结果不同。

为何选择 SIE-BM80

解决实验室小批量超细研磨的核心痛点

撞击力 + 剪切力双重超细研磨

材料的粉碎和研磨主要通过磨球之间的高速摩擦和碰撞实现。当大盘旋转时,装有样品和磨球的研磨罐围绕自身中心轴向反方向高速自转,磨球在罐内高速穿梭,通过撞击罐壁和相互摩擦进一步粉碎样品。研磨至分析级细度通常不超过 5 分钟,出料细度小于0.1μm,满足研发阶段对细度的精细要求。

多材质研磨罐可选,防交叉污染

提供不锈钢、真空不锈钢、玛瑙、陶瓷、氧化锆、尼龙、聚四氟乙烯、碳化钨、氮化硅等多种材质研磨罐。针对不同物料硬度和纯度要求选择对应罐体,避免金属离子污染,特别适合锂电材料、医药样品、高纯材料等对纯度要求高的应用。磨球规格 Φ0.1–15mm,可选单一粒径或混合级配。

桌面型紧凑设计,即插即用

整机适合实验室台面放置,无需专门安装基础,通电即可使用。主盘有效直径 290mm,外形紧凑,移动方便。配备双风扇强制通风设计,有效降低研磨过程中研磨腔室温度,防止热敏样品温升变质。工作过程开启舱门自动停止,保障操作安全。


✨ 如果您的研发需要小批量超细研磨、频繁切换物料品种、或处理易氧化 / 热敏材料,SIE-BM80 是理想选择。

工作原理

基于行星运动原理

行SIE-BM80 基于行星运动原理工作。研磨罐安装在主盘(太阳轮)上,主盘绕中心轴公转的同时,研磨罐在自身轴线上高速自转,公转与自转方向相反,相对传动比为 1:2。

 

在这种复合运动下,研磨罐内的研磨介质(磨球)受到两种力的交替作用: 

撞击力:磨球在高速运动中被抛起,对样品产生强烈冲击,实现粗颗粒的破碎; 

摩擦力与剪切力:磨球之间、磨球与罐壁之间产生高频摩擦和剪切作用,实现细颗粒的研磨与分散。 


当公转产生的离心加速度超过临界值时,磨球被压紧在罐壁上随罐体一同旋转,不再产生有效的研磨作用。因此,合理的转速设定与传动比设计是保证研磨效率的关键。施诺斯各型号均经过传动比优化,确保在有效转速范围内获得较大的离心加速度,从而实现高效研磨。 


典型研磨参数参考: 

装样量:≤球磨罐容积的 2/3(含研磨介质与样品) 

研磨介质填充率:通常为罐容积的 1/3 至 1/2 

典型研磨时间:5–60 分钟(视物料硬度与目标细度而定) 

最终出料细度:可达<0.1μm(与样品材质、研磨参数及介质选择有关)

三辊机工作原理.png

技术规格速览

完整技术参数一览,支持按需定制

设备型号SIE-BM80-1S(单罐)SIE-BM80-2S(双罐)
最大进样尺寸≤5mm≤5mm
主盘转速100–900 rpm 连续可调100–800 rpm 连续可调
主盘有效直径290mm290mm
出料细度<0.1μm<0.1μm
研磨介质规格0.1–15mm0.1–15mm
研磨方式干法研磨 / 湿法研磨干法研磨 / 湿法研磨
安全保护开盖自停开盖自停
电源AC 220V / 50Hz 0.55KWAC 220V / 50Hz 0.75KW
外形尺寸(W×D×H)520×360×440mm520×360×440mm
净重约48kg约56kg
认证ISO9001, RoHS 符合性ISO9001, RoHS 符合性

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

设备型号SIE-BM80SIE-BM500SIE-BM1000
研磨罐最大容量80mL500mL1000mL
最大进样尺寸≤5mm≤10mm≤10mm
主盘转速100–900 rpm 连续可调100–700 rpm 连续可调100–320 rpm 连续可调
主盘有效直径290mm290mm430mm
出料细度<0.1μm<0.1μm<0.1μm
研磨介质规格0.1–15mm0.5–20mm0.5–25mm
研磨方式干法研磨 / 湿法研磨干法研磨 / 湿法研磨干法研磨 / 湿法研磨
安全保护开盖自停开盖自停开盖自停
电源AC 220V / 50Hz 0.55-0.75KWAC 220V / 50Hz 0.75–1.1KWAC 220V / 50Hz 1.5KW
外形尺寸(W×D×H)520×360×440mm750×460×590mm760×470×600mm
净重约48-56kg约85-162kg约155kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

胶粘剂.jpg

锂电

锂电材料研发三元正极、磷酸铁锂、石墨负极、硅碳负极、导电剂

精密光学.jpg

陶瓷

陶瓷与电子粉体MLCC 介质粉、氧化铝、氧化锆、氧化锌、陶瓷色料

电子材料.jpg

地矿

地矿与土壤分析地质样品、土壤检测、矿石分析、环境监测

导热硅胶.jpg

医药

医药与保健品原料药、保健品粉体、中药粉体、化妆品粉体

医疗器械02.jpg

化工

化工新材料催化剂、颜料、染料、粉末涂料、金属粉末

光敏材料.jpg

电子浆料

电子浆料银浆、铜浆、碳浆、电阻浆料、介电浆料

全方位设备操作演示视频

直观了解 SIE-BM80 的装填、运行与出料全过程

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料



可选配件

 配件名称说明
各类材质研磨罐不锈钢、玛瑙、氧化锆、碳化钨、氧化铝陶瓷、氮化硅、尼龙、PTFE,根据机型规格选配
研磨介质(磨球)各材质对应磨球,规格 Φ0.1–30mm,可选单一粒径或混合级配套餐
真空球磨罐不锈钢/玛瑙/氧化锆材质,配真空密封阀,支持抽真空后充入惰性气体保护研磨

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


脱泡机什么品牌好?选对厂家是关键.jpg

粉末新材料搅拌混合解决方案


7.21-凝胶.jpg

医药凝胶材料搅拌脱泡解决方案


日用化工行业精华材料的高效解决方案.jpg

真空脱泡搅拌机:日用化工行业精华材料的高效解决方案

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