三辊研磨机

TEL:18925129293

精密三辊研磨机(温控型)SIE-SG80


辊筒可加热制冷温控研磨 · 80mm辊筒适配小批量多品种生产 · 冷却水循环标准配置

辊筒加热制冷温控 + 3-18μm研磨细度 + 冷却水循环保障品质

施诺斯SIE-SG80精密三辊研磨机,80mm×200mm辊筒可加热或制冷,研磨细度3-18μm/3次。冷却水管循环标准配置,适配小批量多品种生产,温控功能保障热敏材料研磨品质,适合涂料、医药、食品等行业。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要精密研磨

浆料中粗大颗粒和分散不均会直接影响终端产品品质

油墨印刷行业

实验室新配方油墨中颜料颗粒粗大导致色相不均、展色性差,影响配方评估准确性。三辊研磨将颜料分散至微米级,保障色相均匀、展色性优良,让配方评估数据可靠可复现。

化妆品行业

口红、粉底等膏体中颗粒感明显影响涂抹手感和光泽度,消费者体验差。三辊研磨使膏体细腻顺滑,提升产品质感和市场竞争力,小批量试产即可验证终端效果。

电子浆料行业

导电银浆中银粉团聚导致丝印断线、方阻波动,影响电子器件性能一致性。三辊研磨使银粉均匀分散,保障丝印连续性和方阻稳定,让实验室配方评估更准确。

✨ 传统研磨的困境:实验室常用的高速分散机只能分散不能真正研磨,细度达不到要求;砂磨机研磨介质磨损引入杂质,污染珍贵小样;手工研磨效率低、一致性差,同一材料不同人操作结果不同。

为何选择SIE-SG80

解决小批量生产研磨的核心痛点

微米级精密研磨

辊筒表面经精密研磨处理,辊面高度平行,辊筒整个长度的内缝间隙距离保持一致。辊面磨成无光面,浆料能够很好地附着。筒体两端轴头采用大过盈量冷压接工艺,与筒体配合坚固稳定。多次循环研磨可达更细粒度,满足研发阶段对细度的精细要求。

直流调速器精准控速

直流马达配备调速器,转速可调,可根据材料粘度和目标细度灵活设定研磨速度。低粘度材料高速研磨提高效率,高粘度材料低速研磨保障分散均匀。电机通过三角皮带传动给传动轴,由齿轮系依次带动快辊、中辊、慢辊,传动稳定可靠,让每一次研磨都精准可控。

紧凑机身台面适用

适合实验室台面操作。占地小、移动方便,适合研发实验室有限空间内灵活布置,无需专门安装基础,通电即可使用。加料铜刀可取出便于清洗,换料切换方便。


✨ 如果您的小批量生产需要温控研磨、频繁切换品种、或处理热敏材料,SG80是理想选择

工作原理

通过三个不同转速的辊筒,将物料强制压榨和剪切,从而实现混合和均质的目的

第一步:三辊剪切研磨
机座内电机通过三角皮带传动给传动轴,由传动轴齿轮带动快辊齿轮,再由快辊齿轮带动中辊齿轮,由中辊齿轮带动慢辊齿轮,构成完整传动系统。三根辊筒以1:2:4速比相向旋转,浆料在辊筒间隙中受到强制压榨和剪切,从慢辊向中辊再到快辊逐级研磨分散。 

第二步:间隙调节控粒
通过转动手轮迫使弹簧压缩或弹出,实现快、慢辊前后移动调节辊筒间隙,控制研磨细度。浆料从进料辊到中辊再到出料辊逐级细化,被研磨物料的各种细度均可通过转动手轮调节辊筒间隙而获得。 

第三步:刮刀收集出料
出料刀板上口装有刮料刀片,刀片紧贴快辊表面,刀口贴合位置略高于辊筒中心,将经研细后附着在快辊表面的物料顺利刮下收集。可多次循环研磨至目标细度。 


简单三步:三辊剪切 → 间隙控粒 → 刮刀出料,逐级研磨至3-18μm。辊筒内部设有冷水循环通道,通过冷却水管调节水流量抑制分散过程中的温升,保障研磨品质。

三辊机工作原理.png

技术规格速览

完整技术参数一览,支持按需定制

设备型号SIE-SG80
辊筒直径80mm
辊筒工作长度200mm
成品粒度3-18μm/3次
设备产能0.05-15 L/h
温控功能无
辊筒材质冷硬合金/轴承钢
传动方式三角皮带+齿轮传动
安全保护有
外形尺寸(W×D×H)1000×750×900mm
净重约300kg
认证ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

设备型号SIE-SG50SIE-SG80SIE-SG120
辊筒直径50mm80mm120mm
辊筒工作长度150mm200mm450mm
成品粒度3-18μm/3次3-18μm/3次3-18μm/3次
设备产能0.02-5 L/h0.05-15 L/h0.5-50 L/h
温控功能无可加热/制冷可加热/制冷
辊筒材质冷硬合金/轴承钢冷硬合金/轴承钢冷硬合金/轴承钢
传动方式三角皮带+齿轮传动三角皮带+齿轮传动三角皮带+齿轮传动
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)820×610×760mm1000×750×900mm1500×1000×1200mm
净重165 kg300kg800 kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293


多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

胶粘剂.jpg

胶粘剂研发

环氧结构胶、密封胶、热熔胶、压敏胶、改性胶粘剂

精密光学.jpg

精密电子组装

底部填充胶、导电胶、贴片胶、点胶胶粘剂、芯片粘接胶

电子材料.jpg

生物传感器

封装胶、试剂固定化材料、微流控键合胶、生物兼容胶、传感器密封胶

导热硅胶.jpg

微电子封装

封装环氧胶、塑封料、引线粘接胶、基板粘接胶、钝化层材料

医疗器械02.jpg

功能涂层

疏水涂层、导电涂层、绝缘涂层、防腐蚀涂层、耐磨涂层

光敏材料.jpg

电子浆料

银浆、铜浆、碳浆、电阻浆料、介电浆料

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料



实测数据对比

三辊研磨前后状态对比

 材料类型
处理前状态
SIE-SG80处理后         
胶印油墨颜料颗粒肉眼可见粗大,色相偏暗且不均匀,展色性差,印刷色泽发灰颜料分散至微米级,色相鲜艳均匀,展色性优良,印刷色泽饱满
导电银浆银粉明显团聚,丝印出现断线和针孔,方阻波动大,良品率低银粉均匀分散,丝印连续无断线,方阻稳定,良品率提升
口红膏体膏体颗粒感明显,涂抹不均匀有砂粒感,光泽度差,消费者体验不佳膏体细腻顺滑无颗粒感,涂抹均匀,光泽度好,质感提升

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


脱泡机什么品牌好?选对厂家是关键.jpg

粉末新材料搅拌混合解决方案


7.21-凝胶.jpg

医药凝胶材料搅拌脱泡解决方案


日用化工行业精华材料的高效解决方案.jpg

真空脱泡搅拌机:日用化工行业精华材料的高效解决方案

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