温控脱泡机

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温控真空搅拌脱泡机 SIE-MIX20LWK


20L 大容积量产专用 · 高粘度浆料一体化混合脱泡设备

20L超大容量双杯 + 常温加热制冷温控 + 真空负压-98kPa深层脱泡

施诺斯SIE-MIX20LWK是专为温敏材料重工业级量产打造的温控真空搅拌脱泡机,20L双杯为系列旗舰容量型号,满足超大批量连续处理需求。温控调节材料温度,0-600rpm低速重载适配高粘度物料,-98kPa真空脱泡配合公转自转双动力搅拌,混合与脱泡一步完成。

✓ CE认证 ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么必须消除材料中的微气泡?

超大批量高粘度物料中残留的微气泡直接影响产品良率与性能稳定性

新能源行业

锂电池负极浆料中气泡影响涂布面密度和电池容量一致性;储能电极浆料中气泡降低电极能量密度。大容量搅拌产热量大,温控脱泡可稳定浆料温度窗口,防止过热导致流变性能变化。

胶粘剂行业

工业结构胶中气泡导致粘接强度波动和承载面空腔;硅酮密封胶中气泡造成密封面渗漏。大容量胶粘剂批次处理中,温控可控制固化放热反应,防止温度过高加剧气泡生成。

新材料行业

功能涂层液中气泡造成涂膜缺陷和附着力下降;陶瓷浆料中气泡导致烧结后气孔和致密度不稳定。新材料工艺参数窗口窄,温控脱泡可精准控制材料温度,保障批次间性能一致性。

✨ 传统脱泡困境:超大批量高粘度物料手工搅拌几乎无法操作,小容量设备多次分批处理换料清理耗时大,静置脱泡对高粘度物料效果有限。常规设备无温控,简单加热易致热敏材料降解。本方案通过离心力混合+-98kPa真空+精准温控,单次处理20L,一步完成混合、温控与除泡。

为何选择SIE-MIX20LWK

三大核心覆盖温控真空脱泡全流程需求

20L 超大双工位

标准双桶单次 20L 装载,重载传动支持超高粘度物料,可拓展至 50L 大容量,适配工厂全天连续化量产。

真空温控重载长效稳定运行

标配-98kPa真空系统,离心力去除大气泡的同时真空负压驱除高粘度物料深层微气泡。真空与温控同步——升温降粘加速气泡排出,降温时真空补偿低温脱泡效率,950kg重载机身低速大扭矩长时间运行稳定可靠。

全工艺温控MES系统集成

双模温控升温降粘、降温抑热降解,公自转速比可选(固定/可调)适配不同物料工艺。可选配MES系统集成实现全工艺数据追溯,微电脑控制系统支持100组配方存储,标配多重安全保护适配多班组生产。

✨ MIX20LWK为系列旗舰容量型号,适合新能源、半导体、胶粘剂、新材料等温敏材料的超大批量温控量产需求。

工作原理

SIE-MIX20LWK采用行星公转+容器自转+密闭真空脱泡+温控协同工艺,实现混合、温控与脱泡一步完成

行星公转 

大盘围绕主轴公转产生离心力,推动超大容量物料向容器外壁铺展,打散粉体团聚、改善高粘度物料分层。温控系统同步运行维持目标温度。 

容器自转 

物料杯反向自转形成360°流体湍流实现全域均质混合,无搅拌桨接触物料避免污染。低转速大扭矩输出适配高粘度超大批量物料。 

密闭真空脱泡
密封腔体抽取负压至-98kPa,物料内外压差扩大,高粘度物料中微米/纳米级气泡膨胀上浮排出,单段工序同步完成搅拌与脱泡。 

温控精准调节材料状态 

温控贯穿整个搅拌脱泡过程:升温模式降粘改善流动性、加速气泡排出,降温模式抑热降解、控制放热反应。温控与搅拌脱泡同步进行,无需单独控温工序。 


行星公转、容器自转、密闭真空脱泡与双模温控协同,一步完成混合→分散→真空脱泡→温控调节全流程。

真空搅拌脱泡机的工作原理.jpg


技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-MIX20LWK
混合容量0–15L(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1 或 2 罐(用户自选)
最高转速0 –600 RPM(无级可调)
温控模式加热/制冷
真空度标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)1735 × 1560 × 965 mm
净重830kg
认证 CE, ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列真空型号参数对比,助力精准选型

设备型号SIE-MIX5000WKSIE-MIX15LWKSIE-MIX20LWK
混合容量0–5000 mL(标配容器)* 可定制0–15L(标配容器)* 可定制0–20L(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1  或 2 罐(用户自选)1  或 2 罐(用户自选)1  或 2 罐(用户自选)
最高转速0 – 1200 RPM(无级可调)0 – 800 RPM(无级可调)0 – 600 RPM(无级可调)
温控模式加热/制冷加热/制冷加热/制冷
真空度标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数触控屏,可存储100组配方参数触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)1370 ×1130 × 965mm1735 × 1560 × 965 mm1870 × 1380 × 1160 mm
净重550kg830 kg900 kg

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。


多行业解决方案

提供定制解决方案,满足从前沿研发到规模量产的全面需求

电池.jpg

电池行业

锂电池正极浆料、锂电池负极浆料、固体电解质浆料、电池隔膜涂层液、电池导电浆料

新能源.jpg

能量行业

燃料电池催化层浆料、质子交换膜浆料、储能电极浆料、超级电容器浆料、电解液添加剂

聚氨酯结构胶.jpg

粘合剂和密封剂行业

工业结构胶、环氧密封胶、聚硫密封胶、硅酮结构胶、热熔胶浆料

石油化工.jpg

化工行业

化工浆料、树脂中间体、催化剂浆料、功能涂层液、反应型胶粘剂

导热硅胶.jpg

电子行业

电子封装胶、导电银胶、绝缘黑胶、LED荧光粉、半导体封装料

医疗器械02.jpg

医疗器械行业

医用导管胶、医用传感器封装胶、牙科树脂、医用透明凝胶、无菌粘接胶

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

彻底告别物料气泡空洞与分层

AB胶水混合脱泡.jpg

AB胶水

灌封胶脱泡.jpg

灌封胶

电池浆料+胶粘剂搅拌脱泡.jpg

电子浆料+胶粘剂

结构胶脱泡对比.jpg

结构胶

凝胶脱泡02.jpg

凝胶

生物凝胶搅拌脱泡.jpg

生物凝胶


实测数据对比

数据见证 · 效果可量化

材料类型处理前状态MIX20LWK处理后
锂电池负极浆料浆料内气泡多,涂布面密度偏差±15%,电池容量波动大气泡消除,涂布面密度偏差±3%,容量一致性提升
半导体底填胶胶内气泡密集,芯片应力集中率约8%,可靠性波动气泡消除,应力集中率小于1%,可靠性稳定
聚氨酯结构胶胶内气泡密集,粘接强度偏差±25%,承载面空腔气泡消除,粘接强度偏差±5%,承载面连续

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


真空脱泡搅拌机:彻底解决UV胶固化难题01.jpg

消费电子行业胶水材料解决方案


施诺斯真空脱泡搅拌机在胶粘剂中的解决方案.jpg

消费电子胶水真空脱泡解决方案


涂膜材料01.jpg

工业大学用施诺斯脱泡机解决涂膜材料气泡难题

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