温控脱泡机

TEL:18925129293

温控真空搅拌脱泡机 SIE-MIX15LWK


15L温控工业级产能,真空温控混合脱泡

15L超大容量双杯 + 常温加热制冷温控 + 真空负压-98kPa深层脱泡

施诺斯SIE-MIX15LWK是专为温敏材料重工业级量产打造的温控真空搅拌脱泡机,15L双杯满足大批量连续处理需求。温控调节材料温度,0-600rpm低速高扭矩适配高粘度物料,-98kPa真空脱泡配合公转自转双动力搅拌,混合与脱泡一步完成。

✓ CE认证 ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么必须消除材料中的微气泡?

大容量高粘度物料中残留的微气泡直接影响产品良率与性能稳定性

半导体行业

导电银胶中气泡造成导电通路断点和电阻波动;底填胶中气泡导致芯片应力集中和可靠性下降。半导体封装材料对温度敏感,温控脱泡可在适宜温度下保障封装质量。

胶粘剂行业

聚氨酯胶粘剂中气泡导致粘接面不连续和强度波动;热熔胶中气泡造成涂胶不均和结合力下降。胶粘剂粘度随温度变化明显,温控搅拌脱泡可维持材料在适宜粘度范围内完成脱泡。

新材料行业

树脂中间体中气泡影响反应速率和产物纯度;纳米复合材料中气泡造成分散不均和性能波动。新材料研发试制对工艺参数敏感,温控脱泡可精准控制反应温度,保障材料性能一致性。

✨ 传统脱泡困境:手工搅拌效率低且混合不均,小容量设备需多次分批处理难以保障一致性,静置脱泡对高粘度物料效果有限。常规设备无温控,简单加热易致热敏材料降解。本方案通过离心力混合+-98kPa真空+精准温控,单次处理15L,一步完成混合、温控与除泡。

为何选择SIE-MIX15LWK

三大核心覆盖温控真空脱泡全流程需求

15L 温控重工业级产能

15L双杯配置,0-600rpm低速高扭矩适配高粘度浆料与膏体,避免高速飞溅和物料升温。830kg重载机身配合304不锈钢结构,适配长时间温控连续作业。

真空温控低速高扭矩混合

标配-98kPa真空系统,离心力去除大气泡的同时真空负压驱除高粘度物料深层微气泡。真空与温控同步——升温降粘加速气泡排出,降温时真空补偿低温脱泡效率,低速大扭矩控制物料温升。

速比可调,温控灵活适配

公自转速比可选(固定/可调),固定模式保障量产一致性,可调模式适配研发试制。双模温控升温降粘、降温抑热降解,微电脑控制系统支持100组配方存储,标配多重安全保护适配多班组生产。

✨ MIX15LWK适合新能源、半导体、胶粘剂、新材料等温敏材料的重工业级温控量产与高粘度脱泡需求。

工作原理

SIE-MIX15LWK采用行星公转+容器自转+密闭真空脱泡+温控协同工艺,实现混合、温控与脱泡一步完成

行星公转 

大盘围绕主轴公转产生离心力,推动大容量物料向容器外壁铺展,打散粉体团聚、改善高粘度物料分层。温控系统同步运行维持目标温度。 

容器自转 

物料杯反向自转形成360°流体湍流实现全域均质混合,无搅拌桨接触物料避免污染。低转速高扭矩输出适配高粘度大容量物料。 

密闭真空脱泡 

密封腔体抽取负压至-98kPa,物料内外压差扩大,高粘度物料中微米/纳米级气泡膨胀上浮排出,单段工序同步完成搅拌与脱泡。 

温控精准调节材料状态 

温控贯穿整个搅拌脱泡过程:升温模式降粘改善流动性、加速气泡排出,降温模式抑热降解、控制放热反应。温控与搅拌脱泡同步进行,无需单独控温工序。 


行星公转、容器自转、密闭真空脱泡与双模温控协同,一步完成混合→分散→真空脱泡→温控调节全流程。

真空搅拌脱泡机的工作原理.jpg


技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-MIX15LWK
混合容量0–15L(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1 或 2 罐(用户自选)
最高转速0 –600 RPM(无级可调)
温控模式加热/制冷
真空度标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)1735 × 1560 × 965 mm
净重830kg
认证 CE, ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-MIX5000WKSIE-MIX15LWKSIE-MIX20LWK
混合容量0–5000 mL(标配容器)* 可定制0–15L(标配容器)* 可定制0–20L(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1  或 2 罐(用户自选)1  或 2 罐(用户自选)1  或 2 罐(用户自选)
最高转速0 – 1200 RPM(无级可调)0 – 600 RPM(无级可调)0 – 500 RPM(无级可调)
温控模式加热/制冷加热/制冷加热/制冷
真空度标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数触控屏,可存储100组配方参数触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)1370 ×1130 × 965mm1735 × 1560 × 965 mm1870 × 1380 × 1160 mm
净重550kg830 kg900 kg

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。


多行业解决方案

提供定制解决方案,满足从前沿研发到规模量产的全面需求

电池.jpg

锂电池行业

锂电池正极浆料、负极浆料、电解液、隔膜涂层液、导电浆料

新能源.jpg

光伏储能行业

光伏EVA胶膜、储能电极浆料、燃料电池催化层浆料、质子交换膜浆料

LED原材料02.jpg

封装材料行业

半导体封装料、LED荧光粉、绝缘黑胶、塑封料、底填胶

导热硅胶.jpg

导电材料行业

导电银胶、导电银浆、金浆、电子焊料浆、导电陶瓷浆料

胶粘剂.jpg

胶粘剂行业

结构胶、环氧密封胶、硅酮密封胶、热熔胶、聚氨酯胶粘剂

复合材料.jpg

新材料行业

树脂中间体、催化剂浆料、功能涂层液、陶瓷浆料、纳米复合材料

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

彻底告别物料气泡空洞与分层

凝胶脱泡.jpg

凝胶

电子胶+粉末搅拌脱泡.jpg

电子胶+粉料

电池浆料搅拌脱泡02.jpg

电池浆料

环氧涂膜搅拌脱泡.jpg

环氧涂膜材料

银浆+粉末搅拌脱泡.jpg

银浆+粉料

陶瓷浆料脱泡02.jpg

陶瓷浆料


实测数据对比

材料脱泡前后效果对比

材料类型处理前状态MIX15LWK处理后
储能电极浆料浆料内气泡多,电极涂覆偏差±15%,能量密度波动气泡消除,涂覆偏差±3%,能量密度稳定
导电银胶胶内气泡密集,导电断点率约8%,电阻波动大气泡消除,导电断点率小于1%,电阻稳定
硅酮密封胶胶内气泡多,密封渗漏率约6%,密封面不连续气泡消除,渗漏率小于0.5%,密封面连续

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


真空脱泡搅拌机:彻底解决UV胶固化难题01.jpg

消费电子行业胶水材料解决方案


施诺斯真空脱泡搅拌机在胶粘剂中的解决方案.jpg

消费电子胶水真空脱泡解决方案


涂膜材料01.jpg

工业大学用施诺斯脱泡机解决涂膜材料气泡难题

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