加压脱泡机

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加压脱泡机 SIE-RX10-1800


加长腔体大批量装载 · 连续作业温控稳定不掉产能

加长腔体比标准款多装载50% + 连续作业5分钟升温温控±3℃ + 三模式兼容精密过滤保障洁净

施诺斯SIE-RX10-1800加压脱泡机,φ1000×1800mm加长圆柱腔体约1410L,比标准款装载量提升50%。连续工作时5分钟升到60℃,内部温差±3℃。三种工作模式可选,SMC数显压力表精度±0.01MPa,欧姆龙PID温控精度±1.0℃,利用压力及温度去除贴合过程中产生的气泡,增强材料间粘合力。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么要消除材料中的气泡

材料贴合过程中残留的微气泡会直接影响产品品质

大尺寸触摸屏贴合行业

大尺寸触摸屏全贴合过程中,OCA光学胶面积大气泡多,贴合后大面积显示不良退货损失高。加压脱泡1800mm加长腔体可放入更大尺寸触摸屏,一次处理多片中大尺寸屏,SMC精准控压保障大面积贴合各位置受力均匀,适合大尺寸触摸屏大批量贴合脱泡生产。

电池浆料行业

锂电池浆料中气泡影响涂布均匀性和电池安全性能,大批量连续生产需稳定脱泡保证每批次品质一致。加压脱泡1800mm加长腔体一次处理大批量电池浆料容器,连续作业时电阻式加热5分钟升到60℃,内部温差±3℃保障长时间运行温度稳定,适合电池浆料大批量连续脱泡。

导电银胶行业

导电银胶中气泡导致导电路径中断、电阻升高,大批量生产需稳定脱泡保证导电性能。加压脱泡三种工作模式可按银胶特性选择加温加压同步或分步进行,加长腔体一次处理多桶导电银胶提升产能,精密过滤器防止银胶受到二次污染,适合导电银胶大批量连续脱泡。

✨ 传统脱泡的困境:大批量连续作业时标准腔体装载量不足,反复分批处理排队等待影响产能;连续长时间运行后温度下降,普通设备加热恢复慢影响脱泡效果;大批量处理时不同批次品质不一致,缺乏稳定温控和精准控压保障连续作业品质。

为何选择SIE-RX10-1800

解决大批量连续作业的产能与品质痛点

加长腔体大批量装载

加长圆柱腔体约1410L,比标准1200mm款腔体长度增加50%,装载量相应提升。大批量连续作业时,加长腔体一次处理更多产品或更大尺寸产品,减少分批次数,产能提升明显。适合大尺寸触摸屏、多桶浆料、大批量银胶等连续脱泡作业。

连续作业温控稳定

电阻式加热连续工作时约5分钟升到60℃,内部温差±3℃(稳定后空罐测试)。大批量连续作业中,每次开门装卸料后腔体温度恢复快,不会因温度下降影响下一批次脱泡效果,保障长时间连续生产品质稳定。

多模式兼容+精密过滤

三种工作模式兼容不同材料工艺,一台设备可处理触摸屏OCA胶、电池浆料、导电银胶等多种材料。精密过滤器防止材料受到二次污染,大批量处理中保持产品洁净度。多模式兼容让一台设备覆盖多条产品线,提高设备利用率。

✨ 如果您的大批量连续作业需要加长腔体提升产能、对连续作业温控稳定性有要求,RX10-1800的加长腔体和连续温控能让您高效量产

工作原理

利用压力及温度去除贴合过程中产生的气泡,增强不同材料之间的粘合力

第一步:加压升温(三模式可选):根据材料特性选择先加压再升温、加温加压同步或先升温再加压,电阻式加热配合加压建立脱泡环境。 

第二步:保压脱泡:恒压恒温保持,压力使贴合面气泡受压收缩溶解,温度降低材料粘度辅助气泡从贴合面排出。 

第三步:泄压稳定:缓慢泄压至常压,材料间粘合力增强,贴合面气泡消除。 


简单三步:加压升温 → 保压脱泡 → 泄压稳定,消除贴合气泡增强粘合力。

加压脱泡机工作原理.png

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-RX10-1800
工作室尺寸φ1000×1800mm(圆柱形)
有效容积约1410L
工作压力0~0.8MPa(标准),0~2.5MPa(可选)
工作温度常温~80℃(标准),常温~180℃(可选)
加热方式电阻式加热
工作模式A.先加压再升温 B.加温加压同步 C.先升温再加压
控制方式微电脑控制
罐体材质S30408不锈钢或碳钢
外形尺寸(W×D×H)约1300×2100×2000mm(以实物为准)
净重2000 kg
认证ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

多型号对比参数表

同系列型号参数对比,助力精准选型

设备型号SIE-RX6-900SIE-RX8-1200SIE-RX10-1800
工作室尺寸φ600×900mmφ800×1200mmφ1000×1800mm
有效容积255L600L1410L
压力范围0~2.5MPa(可选)0~2.5MPa(可选)0~2.5MPa(可选)
温度范围常温~180℃(可选)常温~180℃(可选)常温~180℃(可选)
压力精度±0.01MPa±0.01MPa±0.01MPa
温控精度±1.0℃±1.0℃±1.0℃
电源380V, 50/60Hz(可定制110V美日标准)380V, 50/60Hz(可定制110V美日标准)380V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)610 × 560 × 780 mm610 × 560 × 780 mm1300×2100×2000mm
净重153 kg163 kg2000 kg

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

智能穿戴.jpg

LCD偏光片贴合

小尺寸偏光片OCA光学胶、LCD玻璃基板贴合胶

智能家居.jpg

电子元器件封装

元器件封装胶、芯片包封胶

医疗器械02.jpg

医疗器械

医用粘接胶、医疗器械贴合胶

LED原材料02.jpg

LED封装

LED封装胶、荧光粉胶

金属粉末冶金.jpg

精细化工

精细化工材料、纳米粉体

陶瓷.jpg

新能源材料

新能源材料研发样品、电池浆料小样

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

六种典型材料实测处理效果

红色浆料搅拌脱泡.jpg

浆料+粉料

胶水脱泡前后对比02.jpg

胶水

氢能材料.jpg

氢能材料

胶水脱泡前后对比01.jpg

胶水

基材+填料搅拌脱泡.jpg

基材+填料

胶+陶瓷粉搅拌脱泡.jpg

胶+陶瓷粉

实测效果对比

材料加压脱泡前后状态对比

材料类型处理前状态SIE-RX10-1800处理后
偏光片OCA光学胶胶内气泡多,贴合后透光不均出现发花胶体透明无气泡,贴合后透光均匀
元器件封装胶胶内气泡密集,固化后封装层出现空洞胶体致密无空洞,封装层完整可靠
医用粘接胶胶内有气泡,粘接面缺陷影响生物相容性胶体致密,粘接面完整,生物相容性达标

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


锡膏气泡一次搞定!SMT焊接脱泡实测方案.jpg

锡膏气泡一次搞定!SMT焊接脱泡实测方案


AB胶气泡全消除,3种配比实测方案.jpg

AB胶气泡全消除,3种配比实测方案


导热胶脱泡解决方案.jpg

导热胶脱泡解决方案

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