加压脱泡机

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加压脱泡机 SIE-RX10-1200


标准量产高效周转 · MES对接工艺参数可追溯

腔体标准产能高效量产 + MES系统对接工艺参数可追溯 + 三种工作模式声光电报警保障安全

施诺斯SIE-RX10-1200加压脱泡机,φ1000×1200mm圆柱腔体约940L,支持MES系统对接。三种工作模式可选,SMC数显压力表精度±0.01MPa,欧姆龙PID温控精度±1.0℃。5分钟升压至0.6MPa,单周期35-40分钟,利用压力及温度去除贴合过程中产生的气泡,增强材料间粘合力。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么要消除材料中的气泡

材料贴合过程中残留的微气泡会直接影响产品品质

触摸屏全贴合行业

触摸屏全贴合(G+G/G+F/OCA全贴合)过程中,OCA光学胶中残留气泡导致透光率下降、触控失灵,量产中良率每降低1%都是巨大损失。加压脱泡940L腔体一次处理多片触摸屏,SMC精准控压保障每片贴合品质一致,三种工作模式适配不同OCA胶和贴合工艺,适合触摸屏全贴合标准量产脱泡。

LED显示模组行业

LED显示模组灌封胶和驱动电源灌封胶中气泡导致死灯、暗点、散热不良,量产中需稳定脱泡保障模组品质。加压脱泡欧姆龙PID温控使灌封胶在适宜温度下流动性好气泡易排出,940L腔体一次处理多块模组提升产能,声光电报警保障量产长时间运行安全。

电子封装材料行业

电子封装材料如导电银胶、绝缘胶、底部填充胶中气泡导致封装层空洞、导电路径中断,量产需批量稳定脱泡。加压脱泡微电脑控制工艺参数可存储复现,精密过滤器防止封装材料受到二次污染,940L腔体适合电子封装材料标准量产批量脱泡,工艺参数可追溯。

✨ 传统脱泡的困境:标准量产需对接生产管理系统,普通设备无法对接MES系统,工艺参数无法追溯管理;量产长时间运行设备故障率高,缺乏声光电报警系统异常难以及时发现;产能不足时反复分批处理,排队等待影响交期和产线节拍。

为何选择SIE-RX10-1200

解决标准量产的效率、管理和安全痛点

标准产能高效量产

圆柱腔体约940L,一次装载量大,单周期35-40分钟有效脱泡15-30分钟,单位时间产能高。940L腔体适合触摸屏、LED模组、封装材料等标准尺寸产品批量入箱,一次处理多片多块,满足产线节拍要求。

MES系统对接支持

支持MES生产管理系统对接,工艺参数可上传追溯,生产数据可管理分析。量产中每批次的压力、温度、时间等参数自动记录,品质问题可追溯到具体批次和参数,满足客户审厂和品质管理要求。

三模式+声光电报警

三种工作模式适配多种贴合工艺,一台设备覆盖不同产品线需求。声光电报警系统异常时同步提示,微电脑显示报警内容,量产长时间运行也能及时发现处理异常,减少批量报废风险。

✨ 如果您的标准量产需要对接MES系统、追求高效产能和安全保障,RX10-1200的标准产能和MES对接能满足您的量产管理需求

工作原理

利用压力及温度去除贴合过程中产生的气泡,增强不同材料之间的粘合力

第一步:加压升温(三模式可选):根据材料特性选择先加压再升温、加温加压同步或先升温再加压,电阻式加热配合加压建立脱泡环境。 

第二步:保压脱泡:恒压恒温保持,压力使贴合面气泡受压收缩溶解,温度降低材料粘度辅助气泡从贴合面排出。 

第三步:泄压稳定:缓慢泄压至常压,材料间粘合力增强,贴合面气泡消除。 


简单三步:加压升温 → 保压脱泡 → 泄压稳定,消除贴合气泡增强粘合力。

加压脱泡机工作原理.png

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-RX10-1200
工作室尺寸φ1000×1200mm(圆柱形)
有效容积约940L
工作压力0~0.8MPa(标准),0~2.5MPa(可选)
工作温度常温~80℃(标准),常温~180℃(可选)
加热方式电阻式加热
工作模式A.先加压再升温 B.加温加压同步 C.先升温再加压
控制方式微电脑控制
罐体材质S30408不锈钢或碳钢
外形尺寸(W×D×H)约1300×1500×2000mm(以实物为准)
净重1500 kg
认证ISO9001, RoHS 符合性

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

多型号对比参数表

同系列型号参数对比,助力精准选型

设备型号SIE-RX6-900SIE-RX8-1200SIE-RX10-1200
工作室尺寸φ600×900mmφ800×1200mmφ1000×1200mm
有效容积255L600L940L
压力范围0~2.5MPa(可选)0~2.5MPa(可选)0~2.5MPa(可选)
温度范围常温~180℃(可选)常温~180℃(可选)常温~180℃(可选)
压力精度±0.01MPa±0.01MPa±0.01MPa
温控精度±1.0℃±1.0℃±1.0℃
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)610 × 560 × 780 mm610 × 560 × 780 mm1300×1500×2000mm
净重153 kg163 kg1500 kg

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

智能穿戴.jpg

LCD偏光片贴合

小尺寸偏光片OCA光学胶、LCD玻璃基板贴合胶

智能家居.jpg

电子元器件封装

元器件封装胶、芯片包封胶

医疗器械02.jpg

医疗器械

医用粘接胶、医疗器械贴合胶

LED原材料02.jpg

LED封装

LED封装胶、荧光粉胶

金属粉末冶金.jpg

精细化工

精细化工材料、纳米粉体

陶瓷.jpg

新能源材料

新能源材料研发样品、电池浆料小样

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

六种典型材料实测处理效果

红色浆料搅拌脱泡.jpg

浆料+粉料

胶水脱泡前后对比02.jpg

胶水

氢能材料.jpg

氢能材料

胶水脱泡前后对比01.jpg

胶水

基材+填料搅拌脱泡.jpg

基材+填料

胶+陶瓷粉搅拌脱泡.jpg

胶+陶瓷粉

实测效果对比

材料加压脱泡前后状态对比

材料类型处理前状态SIE-RX10-1200处理后
偏光片OCA光学胶胶内气泡多,贴合后透光不均出现发花胶体透明无气泡,贴合后透光均匀
元器件封装胶胶内气泡密集,固化后封装层出现空洞胶体致密无空洞,封装层完整可靠
医用粘接胶胶内有气泡,粘接面缺陷影响生物相容性胶体致密,粘接面完整,生物相容性达标

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


锡膏气泡一次搞定!SMT焊接脱泡实测方案.jpg

锡膏气泡一次搞定!SMT焊接脱泡实测方案


AB胶气泡全消除,3种配比实测方案.jpg

AB胶气泡全消除,3种配比实测方案


导热胶脱泡解决方案.jpg

导热胶脱泡解决方案

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