胶水脱泡机

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AB胶脱泡机


解决双组份AB胶混合后气泡难题 · 灌封层致密无空穴

双组份混合脱泡一体化 + 搅拌真空双重除泡 + 实验室到量产全覆盖

施诺斯AB胶脱泡方案覆盖离心脱泡、真空脱泡、搅拌真空脱泡三种技术路线,针对双组份AB胶混合后气泡问题提供从实验室到量产的全阶段解决方案。从几毫升配方验证到几十升批量灌封,让每一批AB胶灌封产品都致密无泡。

✓ CE认证  ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要AB胶脱泡机?

混合过程中卷入的气泡是灌封品质的大敌

电子元器件灌封行业

电源模块、变压器、传感器等电子元器件常用环氧AB胶灌封保护。气泡在灌封层中形成空穴,导致电气绝缘性能不均匀,高压环境下气泡位置容易发生击穿,器件直接报废。

LED照明行业

LED灯条、模组、驱动电源的灌封多用透明或白色AB胶,气泡在透明胶层中特别显眼,直接影响产品外观和光效均匀性。更关键的是,气泡位置散热不良,LED灯珠寿命大幅缩短。脱泡到位的灌封层通透均匀,光效一致,散热可靠。

汽车电子行业

车载ECU、线束接插件、传感器等部件灌封要求更高,振动、温度循环、湿热环境下气泡处容易开裂进液。车规级产品对灌封致密性要求严苛,批量生产中每支产品都要达标。搅拌真空脱泡机配合产线节拍,保障每批灌封品质一致。

✨ 传统困境:AB胶手工搅拌混合后倒进容器静置,等半小时表面看着没泡了,灌进去一固化切开全是小孔;用真空箱单独抽,粘度高的AB胶气泡根本出不来;好不容易脱好了,灌胶的时候又卷入新气泡——您需要的不是更贵的胶水,而是一套搅拌真空脱泡方案,混合与脱泡同步完成。

为何选择施诺斯AB胶脱泡方案

解决AB胶混合脱泡的核心难题

混合脱泡同步完成

AB胶最大痛点是混合时卷入气泡。施诺斯MIX系列搅拌真空脱泡机在真空环境下搅拌混合A胶B胶,搅拌过程产生的气泡在真空状态下被同步抽出,一道工序完成混合+脱泡,不再需要先搅拌再转移再脱泡。效率提升的同时,避免二次转移引入新气泡。

全阶段覆盖

实验室小样验证用C系列离心脱泡机(0-12mL),几毫升AB胶样品也能高效脱泡;中试放大用ZK真空脱泡机(50-500mL);量产用MIX系列搅拌真空脱泡机(50mL-20L),从研发配方到批量灌封,工艺参数可平滑放大。

从稀胶到膏状胶

从低粘度的环氧AB胶(流动性好,离心脱泡即可)到中高粘度的导热AB胶(膏状,需搅拌真空配合),施诺斯设备系列覆盖全粘度范围。不同粘度匹配不同脱泡方式,确保脱泡效果到位。

✨ MIX60集真空深层脱泡、精密小样制程、工艺参数复现三大核心能力于一体,是实验室研发阶段需要真空辅助脱泡的理想设备。

设备配套说明

施诺斯AB胶脱泡方案可与其他设备配合形成完整灌封工艺链路

施诺斯AB胶脱泡方案可与其他设备配合形成完整灌封工艺链路: 

搅拌+脱泡一体化:MIX系列搅拌脱泡机在真空环境下搅拌混合AB胶并同步脱泡,一道工序完成混合+除泡。 

温控脱泡:WK系列温控脱泡机可在设定温度下脱泡,适合高粘度AB胶加温降粘后脱泡,提升脱泡效率。 

脱泡+点胶联动:脱泡完成后直接接入SIE-301/302/303点胶机灌封,减少中间转移环节引入新气泡。 

加压精脱:对脱泡率要求高的场景,搅拌真空脱泡后转入RX加压脱泡机做二次精脱,脱泡率更高。

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规格参数

AB胶类型与设备选型指南

AB胶类型典型粘度推荐脱泡方式推荐设备
低粘度环氧AB胶500-3000cP离心脱泡/真空脱泡C系列 / ZK系列
中粘度环氧AB胶3000-15000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
高粘度导热AB胶15000-80000cP真空搅拌脱泡MIX系列
膏状导热AB胶>80000cP真空搅拌脱泡+加压脱泡MIX系列 / RX系列
透明灌封AB胶800-5000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
耐高温AB胶中-高粘度真空搅拌脱泡MIX系列

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

AB胶类型典型粘度推荐脱泡方式推荐设备
低粘度环氧AB胶500-3000cP离心脱泡/真空脱泡C系列 / ZK系列
中粘度环氧AB胶3000-15000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
高粘度导热AB胶15000-80000cP真空搅拌脱泡MIX系列
膏状导热AB胶>80000cP真空搅拌脱泡+加压脱泡MIX系列 / RX系列
透明灌封AB胶800-5000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
耐高温AB胶中-高粘度真空搅拌脱泡MIX系列

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

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胶粘剂研发

环氧结构胶、密封胶、热熔胶、压敏胶、改性胶粘剂

精密光学.jpg

精密电子组装

底部填充胶、导电胶、贴片胶、点胶胶粘剂、芯片粘接胶

电子材料.jpg

生物传感器

封装胶、试剂固定化材料、微流控键合胶、生物兼容胶、传感器密封胶

导热硅胶.jpg

微电子封装

封装环氧胶、塑封料、引线粘接胶、基板粘接胶、钝化层材料

医疗器械02.jpg

功能涂层

疏水涂层、导电涂层、绝缘涂层、防腐蚀涂层、耐磨涂层

光敏材料.jpg

电子浆料

银浆、铜浆、碳浆、电阻浆料、介电浆料

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料



使用注意事项

材料类型处理前状态
银浆AB胶A/B组份需按比例准确称量后再进行混合脱泡,比例不准影响固化效果
搅拌速度搅拌真空脱泡时注意控制搅拌速度,过快可能产生新的涡流气泡。
时间控制AB胶混合后需在适用期(pot life)内完成脱泡和灌胶操作,超时胶水开始增稠固化。
真空脱泡真空脱泡后开盖需缓慢泄压,避免快速减压导致胶水膨胀起泡。
温度控制高粘度AB胶可适当加温至40-60℃降低粘度后再脱泡,效率更高。

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

电子材料.jpg

消费电子行业胶水材料解决方案

高粘度胶水.jpg

广东某电子企业采购施诺斯真空斯搅拌脱泡机

涂膜材料.jpg

工业大学涂膜材料脱泡解决方案



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