均质机

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真空乳化均质机 SIE-MIXF1000


中试处理量真空乳化脱泡一体 · 复杂配方的一站式解决方案

公转自转自由调速灵活适配 + 1000mL中试真空乳化 + 复杂物料一站式处理

SIE-MIXF1000真空乳化均质机是一款支持公转自转比自由可调的中试乳化设备,处理量0-1000mL,真空度-98kPa。自由调速设计可根据不同物料特性灵活匹配乳化参数,适合电子浆料、陶瓷浆料、新能源材料等复杂工艺场景。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要真空乳化均质机

材料中残留的纳米级微气泡直接影响产品良率与性能稳定性

电子材料行业

导电银胶、绝缘胶、电池浆料等电子材料的乳化分散对均匀性要求高。银浆的导电性能取决于银颗粒的分散程度,绝缘胶的介电性能取决于填料的均匀分布。MIXF1000公转自转比自由可调,可以针对不同浆料特性匹配最优乳化参数,分散效果更精准。

陶瓷与新能源材料行业

陶瓷浆料、锂电浆料等材料的固含量高、颗粒硬度大,乳化分散过程中需要精确控制剪切力。剪切太强可能破坏颗粒结构,太弱又分散不开。

精细化工行业

胶粘剂、复合材料、功能性涂料等产品往往涉及多相态物料的乳化复合。不同相态的物料需要不同的乳化方式才能充分融合。

✨ 传统困境:固定速比的均质机碰到复杂配方就"力不从心"——转速调了速比不对,速比固定了强度不够;想分阶段乳化但没有参数自由度;每换一种物料就要换一台设备试试碰碰运气。一台能自由调速的乳化机,才能把"试"变成"控"。

为何选择 MIX1000PLUS

解决复杂物料乳化分散的核心痛点

工艺参数灵活匹配

面对不同粘度、不同相态、不同分散要求的物料,操作人员可以灵活匹配最优乳化参数。高粘度物料加大自转增强剪切,多相态物料调整公转促进宏观混合——参数自由度越大,工艺适配范围越广。

真空乳化脱泡一体

真空度-98kPa,乳化过程中可同步脱泡。对于容易裹入气泡的高粘度浆料和膏体材料,乳化+脱泡一步完成,不需要在乳化后再单独安排脱泡工序。既缩短工艺流程,也减少物料转移过程中的污染风险。

双罐同步高效验证

处理量0-1000mL,覆盖中试阶段的典型批量。1×2罐双罐同步配置,两个配方或两组参数可以并行验证。对于需要反复调试参数的复杂工艺场景,双罐同步让对比实验效率翻倍。

✨ 如果您处理的物料种类繁多、工艺参数差异大,需要一台能自由调节乳化参数、真空乳化脱泡一体的中试设备

产品特点

公转自转比自由可调 

MIXF1000的核心优势——公转自转比不再固定,可根据物料特性自由调节。不同粘度、不同相态、不同分散要求的物料,都能匹配到合适的乳化参数。这是固定速比设备无法提供的工艺灵活性。 

真空乳化脱泡一体化 

真空度-98kPa,乳化过程中同步脱泡。高粘度浆料和膏体在乳化时容易裹入气泡,真空环境下气泡有效排出,乳化后的浆料更加致密均匀。一道工序完成乳化和脱泡两道工序的效果,流程更高效。

0-1000mL中试处理量 

处理量0-1000mL,覆盖中试阶段的常见批量。从几百毫升的配方验证到接近一升的工艺放大,一台设备即可胜任。1×2罐双罐同步,对比实验一次完成。 

0-2000rpm转速可调 

转速0-2000rpm可调,配合自由可调的公转自转比,乳化参数的调节空间更大。从温和乳化到强力分散,从低粘度到高粘度,宽广的调节范围覆盖多种工艺需求。 

加热/降温可选 

可选配加热或降温模块。电子浆料可能需要常温乳化,陶瓷浆料可能需要加温降低粘度,某些功能性材料需要低温保护活性成分——温控模块让设备适应更多工艺条件。 

联网功能扩展 

可选配联网功能,实现运行数据记录和远程监控。对于需要工艺参数追溯的行业,联网功能有助于生产数据的规范化管理和质量追溯。

搅拌脱泡工作原理03.jpg


技术规格参数

硬核设备性能指标数据对齐

设备型号SIE-MIX1000Plus
混合容量0–1000 mL(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1 或 2 罐(用户自选)
最高转速100 – 2000 RPM(无级可调)
公转/自转比固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)820 × 610 × 760 mm
净重165 kg
认证ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-MIXF301SIE-MIX90SIE-MIX1000Plus
混合容量0–300 mL(标配容器)* 可定制0–1000 mL(标配容器)* 可定制0–1000 mL(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1  或 2 罐(用户自选)1  或 2 罐(用户自选)1  或 2 罐(用户自选)
最高转速0 – 2000 RPM(无级可调)0 – 2000 RPM(无级可调)100 – 2000 RPM(无级可调)
公转/自转比自由可调固定行星比例固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数触控屏,可存储100组配方参数触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)510 × 430 × 500 mm610 × 560 × 780 mm820 × 610 × 760 mm
净重115kg153 kg165 kg

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。


多行业解决方案

提供定制解决方案,满足从前沿研发到规模量产的全面需求

电池.jpg

新能源锂电行业

锂电池正负极浆料、导电剂、绝缘灌封胶、导热硅脂、电解液辅助原料

半导体封装.jpg

光伏光电行业

光伏银浆、铝浆、封装胶膜、光学涂层、荧光粉、导电纳米浆料

电子材料.jpg

电子半导体行业

环氧导电胶、UV封装胶、绝缘黑胶、纳米银线、导热凝胶、芯片底填胶

金属粉末冶金.jpg

新材料研发行业

纳米粉体分散液、高分子复合材料、陶瓷浆料、高填充膏体、荧光色浆

医疗器械02.jpg

医疗生物行业

医用透明凝胶、生物敷料原料、牙科树脂、无菌粘接胶、药用膏剂

油墨涂料.jpg

油墨涂料化工行业

导电油墨、防腐涂料、色膏、润滑油脂、高粘度树脂、各类工业胶粘剂

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

彻底告别物料气泡空洞与分层

灌封胶脱泡.jpg

灌封胶

光刻胶搅拌脱泡.jpg

光刻胶

结构胶脱泡对比.jpg

结构胶

化妆品精华脱泡.jpg

化妆品精华

润滑油搅拌脱泡.jpg

润滑油

三色油墨搅拌脱泡.jpg

油墨


实测数据对比

数据见证 · 效果可量化

材料类型处理前状态MIX1000PLUS处理后
光伏导电银浆浆料内细密微小气泡,膏体表面凹凸不平,流动性偏弱,涂布易出现针孔瑕疵膏体质地均匀通透,肉眼观测无明显气泡,流动顺滑无粉体团聚,涂覆膜层平整连续
锂电池正负极浆料粉体易团聚,原料内部包裹大量微气泡,浆料厚薄不均,静置后易出现分层活性物质分散均匀,分层现象缓解,气泡含量明显降低,涂布成型极片针孔、掉粉瑕疵减少
环氧封装树脂胶体裹挟空气,固化成型易出现空腔、细微裂纹,粘接结合强度易受影响树脂成型质地致密,空腔概率降低,固化表面平整光滑,绝缘、密封、粘接性能更稳定

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

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消费电子行业胶水材料解决方案

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广东某电子企业采购施诺斯真空斯搅拌脱泡机

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工业大学涂膜材料脱泡解决方案


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