真空脱泡机

TEL:18925129293

真空脱泡机 SIE-ZK400


内置真空泵一体化 · 小批量生产开机即用

72L标准腔体配内置真空泵 + 保压泄漏率仅1kPa/h + PID精准控温±0.5℃

施诺斯SIE-ZK400真空脱泡机,72L标准腔体400×400×450mm,内置真空泵3-5分钟达-100kPa。保压泄漏率仅约1.0KPa/小时,常温~300℃多段控温PID控制±0.5℃,非接触式真空脱泡不改变材料化学性质。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么要消除材料中的气泡

材料中残留的微气泡会直接影响终端产品品质

树脂工艺品行业

环氧树脂工艺品中气泡导致表面气孔、内部空洞,透明件尤其明显,客户收到后直接拒收退货。真空脱泡在负压下使气泡膨胀逸出,加热降低树脂粘度加速脱泡,72L双层腔体可同时处理多件工艺品,小批量一次脱泡不用分批。

塑料玩具行业

塑料玩具灌封胶中气泡导致灌封不实、密封性下降,涂层气泡导致附着力差、易脱落,小批量生产中良率不稳定。真空脱泡非接触式处理不改变材料成分,72L双层网板适合玩具灌封胶和涂层材料小批量预处理,一次处理多件提升效率。

AB胶行业

双组份AB胶混合后产生气泡,固化后粘接面空洞导致结构强度下降,小批量生产中需稳定脱泡保证批次一致性。真空脱泡保压泄漏率仅1kPa/h,腔体长时间保持负压环境,72L腔体配双层网板一次处理多件AB胶粘接件,脱泡效果稳定可重复。

✨ 传统方式的困境: 小批量生产用大设备浪费能源和预热时间,用小设备需多批次排队处理,产能与效率难平衡;外接真空泵占地大、管路复杂、连接处易泄漏;普通设备保压差,真空泵频繁启停噪音大且影响泵寿命。

为何选择SIE-ZK400

解决小批量生产的效率与稳定性痛点

内置真空泵一体化

内置真空泵,无需外接收气设备,开机即用节省产线空间。整机一体式结构避免管路连接处泄漏,真空系统更可靠。3-5分钟即可达到-100kPa,快速进入脱泡工序。

保压效果好

真空保压泄漏率仅约1.0KPa/小时,抽真空后腔体长时间保持负压环境。真空泵达到设定值自动停机,低于下限自动启动,循环工作保持恒压。泵的启停频率低,噪音小,泵寿命更长。

72L双层作业

400×400×450mm腔体配2层网板,可同时放置多件产品脱泡,小批量一次处理不用分批。从研发小样到小批量生产无缝切换,一台设备覆盖试制到量产过渡期。

✨ 如果您的小批量生产需要稳定保压、紧凑占地、或多件产品同时处理,ZK400的内置泵和72L双层腔体能平衡产能与效率

工作原理

通过负压环境使气泡膨胀、破裂,并强制气体逸出,从而提升材料密实度

第一步:抽真空建立负压:内置真空泵3-5分钟抽至-100kPa,负压环境使材料中气泡膨胀。 

第二步:加热辅助脱泡:热辐射加热常温~300℃可调,降低材料粘度加速气泡破裂逸出。 

第三步:非接触式保纯:物料在真空腔体内静置,无搅拌桨接触,不改变材料化学性质。 


简单三步:抽真空 → 加热辅助 → 非接触保纯,提升材料密实度。

真空脱泡机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-ZK400
工作室尺寸400×400×450mm* 可定制更大容积
有效容积72L
箱体结构整机一体式,真空泵内置
设备隔层内分2层,配网板2块
加热方式热辐射加热,左/右/底三面加热
真空度范围0.0~-100.0KPa
安全保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz
外形尺寸(W×D×H)约800×780×1630mm(含脚轮,以实物为准)
净重约30 kg
认证ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

参数对比,助力精准选型

设备型号SIE-ZK300SIE-ZK400SIE-ZK500
工作室尺寸300×300×300mm400×400×450mm500×500×500mm
有效容积27L72L125L
温度范围常温+30~300℃常温+30~300℃常温+30~300℃
真空度0~-100kPa0~-100kPa0~-100kPa
安全保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz380V220V, 50/60Hz380V220V, 50/60Hz
外形尺寸(W×D×H)700×680×1530mm(含脚轮,以实物为准)510 × 430 × 500 mm610 × 560 × 780 mm
净重30 kg95 kg153 kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料真空脱泡应用

LED原材料02.jpg

LED消费电子

LED环氧树脂、荧光粉、UV胶

化妆品.jpg

化妆品彩妆

化妆品膏体、乳液、凝胶

高校科研.jpg

实验室、新材料研发

试剂、纳米分散液、高分子小样

橡胶塑料制品.jpg

五金塑料

塑料灌封胶、金属涂层

油墨涂料.jpg

化工涂料

色浆、油墨

医药.jpg

医药

医药凝胶、诊断试剂

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

实验室材料实测处理效果

硅橡胶脱泡.jpg

硅橡胶

胶水脱泡前后对比02.jpg

胶水

银浆搅拌脱泡.jpg

银浆

凝胶脱泡.jpg

医药凝胶

UV胶脱泡.jpg

UV胶

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电池浆料

实测效果对比

材料脱泡前后效果对比

材料类型
处理前状态
ZK400处理后
环氧树脂树脂内气泡密集,浇注后表面和内部均有气孔树脂清澈透明,浇注后表面光洁内部致密
塑料灌封胶胶内气泡多,灌封后出现空腔,密封性差胶体致密饱满,灌封无空腔,密封可靠
AB胶胶内气泡多,固化后粘接面空洞,强度下降胶体致密无空洞,粘接强度稳定

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


UV胶气泡一次搞定!实测脱泡方案.jpg

UV胶气泡一次搞定!实测脱泡方案


聚氨酯胶气泡消除!3种粘度实测脱.jpg

聚氨酯胶气泡消除!3种粘度实测脱泡方案


导热胶脱泡解决方案.jpg

导热胶脱泡解决方案

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