真空脱泡机

TEL:18925129293

真空脱泡机 SIE-ZK1200


定制级超大腔体 · 特大件整件入箱安全量产

定制级超大腔体特大件整件入箱 + 定制开门方案大件进出便捷 + 量产级多重安全冗余系统

施诺斯SIE-ZK1200真空脱泡机,1728L定制级超大腔体1200×1200×1200mm,特大件整件入箱脱泡。可选双开门或定制开门方式方便大件进出,量产级多重安全冗余系统含独立超温保护、过载保护、接地保护、快速保险。常温~300℃多段控温PID控制±0.5℃,非接触式真空脱泡不改变材料化学性质。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么要消除材料中的气泡

材料中残留的微气泡会直接影响终端产品品质

变压器灌胶行业

特大型高压变压器和电力设备灌封胶体量巨大、深层气泡多,固化后绝缘层空洞导致局部放电甚至击穿,严重时引发电力事故。真空脱泡1728L定制级超大腔体可整件入箱,特大变压器灌封后一次脱泡到位,加热辅助降低灌封胶粘度使深层气泡充分逸出,定制开门方案方便特大变压器进出箱体,保障特大型变压器绝缘可靠性。

医药行业

医药制剂和医用材料中气泡影响药液澄明度、剂量精度和产品安全性,大批量生产需稳定脱泡保证每批次品质一致。真空脱泡1728L超大腔体一次处理大批量医药制剂,自动恒压循环保持恒压脱泡环境,非接触式真空脱泡不改变材料化学性质,适合对材料纯度要求严格的医药行业大批量脱泡作业。

LED环氧树脂行业

LED封装和大面板环氧树脂浇注中气泡导致透光不均、封装缺陷,大面板产品整件脱泡需超大腔体容纳。真空脱泡1728L定制级超大腔体可整件放入大面板LED封装件,加热辅助降低环氧树脂粘度使气泡充分逸出,多点温控传感器保障大腔体温度均匀,适合大尺寸LED环氧树脂整件脱泡。

✨ 传统方式的困境: 特大件产品体积超出常规设备腔体,只能拆分处理或外协加工,工序增加且二次气泡风险高;超大批量医药制剂和LED封装件需反复分批处理,排队等待时间长影响交期;大腔体设备缺乏量产级安全冗余系统,长时间运行存在安全隐患,特大型产品价值高昂,设备故障损失巨大。

为何选择SIE-ZK1200

解决特大件和超大批量脱泡的容量、进出与安全痛点

定制级超大腔体

特大件产品整件入箱脱泡不用拆分。适合特大型高压变压器、大面板LED封装件、特大树脂工艺品等产品一次脱泡到位,避免拆分带来的二次气泡和工序增加,减少高价值产品报废风险。

定制开门方案

标配单门右开,可选双开门或定制开门方式。特大件产品进出箱体时,双开门设计提供更宽的进出口,避免搬运过程中磕碰损坏产品和箱体内壁。开门方式可根据实际产品尺寸和搬运方式定制,满足不同特大件产品的进出需求。

量产级多重安全冗余

独立超温保护器与主控温系统分离,温度失控时自动断电报警;过载保护、接地保护、快速保险三重电路安全;数显式真空表实时监测腔内负压,泄压阀、止回阀等真空管道安全组件齐全。量产级多重安全冗余设计,超大规模量产长时间运行也能保障人机和产品安全,减少高价值特大件产品的安全风险。

✨ 如果您需要处理特大件产品、超大批量量产、或对设备安全冗余有高要求,ZK1200的定制级超大腔体和量产级安全系统能满足您的超大规模定制需求

工作原理

通过负压环境使气泡膨胀、破裂,并强制气体逸出,从而提升材料密实度

第一步:抽真空建立负压:内置真空泵3-5分钟抽至-100kPa,负压环境使材料中气泡膨胀。 

第二步:加热辅助脱泡:热辐射加热常温~300℃可调,降低材料粘度加速气泡破裂逸出。 

第三步:非接触式保纯:物料在真空腔体内静置,无搅拌桨接触,不改变材料化学性质。 


简单三步:抽真空 → 加热辅助 → 非接触保纯,提升材料密实度。

真空脱泡机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-ZK1200
工作室尺寸1200×1200×1200mm* 可定制更大容积
有效容积1728L
箱体结构整机一体式,真空泵内置
温度范围常温+30~300℃
安全保护超温保护、过载保护、接地保护
真空度0~-100kPa
设备隔层内分2层,配网板2块(可定制3-4层)
电源380V220V, 50/60Hz
外形尺寸(W×D×H)约1600×1580×2430mm(含脚轮,以实物为准)
净重约30 kg
认证ISO9001, RoHS 符合性

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-ZK500SIE-ZK1000SIE-ZK1200
工作室尺寸500×500×500mm1000×1000×1000mm1200×1200×1200mm
有效容积125L1000L1728L
温度范围常温+30~300℃常温+30~300℃常温+30~300℃
真空度0~-100kPa0~-100kPa0~-100kPa
安全保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz380V220V, 50/60Hz380V220V, 50/60Hz
外形尺寸(W×D×H)610 × 560 × 780 mm1400×1380×2230mm1600×1580×2430mm
净重153 kg153 kg153 kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料真空脱泡应用

LED原材料02.jpg

LED消费电子

LED环氧树脂、荧光粉、UV胶

化妆品.jpg

化妆品彩妆

化妆品膏体、乳液、凝胶

电子胶.jpg

变压器灌胶

特大型变压器灌封胶、高压绝缘胶

橡胶塑料制品.jpg

五金塑料

塑料灌封胶、金属涂层

新型建材.jpg

化工涂料

色浆、油墨

医疗器械.jpg

医药

医药凝胶、诊断试剂

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

实验室材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料搅拌脱泡03.jpg

电池浆料

实测效果对比

材料脱泡前后效果对比

材料类型
处理前状态
ZK1200处理后
变压器灌封胶胶内气泡密集,整件灌封后绝缘层出现大面积空洞胶体致密无空洞,整件灌封绝缘性能稳定
环氧树脂树脂内气泡密集,整件浇注后表面和内部均有气孔树脂清澈透明,整件浇注后表面光洁内部致密
硅橡胶制品硅胶内气泡多,密封面出现大面积缺陷硅胶均匀致密,密封性能可靠

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


UV胶气泡一次搞定!实测脱泡方案.jpg

UV胶气泡一次搞定!实测脱泡方案


聚氨酯胶气泡消除!3种粘度实测脱.jpg

聚氨酯胶气泡消除!3种粘度实测脱泡方案


导热胶脱泡解决方案.jpg

导热胶脱泡解决方案

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