真空脱泡机
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真空脱泡机 SIE-ZK1000
千升级超大腔体, · 超大件整件入箱批量脱泡
1000L腔体超大件整件入箱 + 多层网板可定制批量并行 + 多点温控保障大腔体温度均匀
施诺斯SIE-ZK1000真空脱泡机,1000L千升级腔体1000×1000×1000mm,超大件整件入箱脱泡。多层网板可定制层数和层间距,多点温控传感器保障大腔体温度均匀。常温~300℃多段控温PID控制±0.5℃,非接触式真空脱泡不改变材料化学性质。
✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)
为什么要消除材料中的气泡
材料中残留的微气泡会直接影响终端产品品质
变压器灌胶行业超大型变压器和高压电力设备灌封胶体量大、气泡多,固化后绝缘层空洞导致局部放电甚至击穿。真空脱泡1000L千升级腔体可整件入箱,超大型变压器灌封后一次脱泡到位,加热辅助降低灌封胶粘度使深层气泡充分逸出,保障超大型变压器绝缘可靠性。 | 树脂工艺品行业超大件树脂雕塑和大型艺术件整件浇注后内部气泡难以去除,普通设备腔体无法容纳,拆分处理增加工序和二次气泡风险。真空脱泡1000L超大腔体可整件入箱,一次脱泡到位不用拆分,加热辅助降低树脂粘度,深层气泡也能充分逸出,保障超大件工艺品表面光洁和内部致密。 | 硅橡胶行业大型硅橡胶制品和工业密封件浇注成型中气泡导致密封面缺陷、物理性能下降,超大批量生产需稳定脱泡保证一致性。真空脱泡多层网板可定制批量并行,自动恒压循环保持长时间恒压脱泡,1000L大腔体一次处理大批量硅橡胶制品提升产能,脱泡效果批次稳定。 |
✨ 传统方式的困境: 超大件产品无法放入普通设备腔体,只能拆分处理增加工序和二次气泡风险;超大批量生产时设备产能不足,反复分批处理排队等待影响交期;大腔体设备温度不均匀,不同位置产品脱泡效果差异大,批次一致性难以保障。
为何选择SIE-ZK1000
解决超大件和超大批量脱泡的容量与一致性痛点
1000L腔体超大件产品整件入箱脱泡不用拆分。适合超大型变压器、大型树脂雕塑、大型电池模组等超大件产品一次脱泡到位,避免拆分带来的二次气泡和工序增加。 | 多层网板批量并行标配内分2层配2块网板,可定制增加至3-4层适配中小件大批量,也可调整层间距适配不同高度产品。一机多用,既能整件处理超大件,也能多层并行批量处理中小件,产能成倍提升,满足量产多样化需求。 | 多点温控保障均匀大腔体配多点温度传感器,实时监测腔内各区域温度,PID+SSR固态继电器控温±0.5℃。相比小腔体,1000L大腔体的温度均匀性更需要精密控温保障,多点传感确保不同位置产品脱泡效果一致,批次稳定性有保障。 |
✨ 如果您需要处理超大件产品、超大批量量产、或对大腔体温度均匀性有要求,ZK1000的千升级腔体和多层并行设计能满足您的超大规模需求
工作原理
通过负压环境使气泡膨胀、破裂,并强制气体逸出,从而提升材料密实度。
第一步:抽真空建立负压:内置真空泵3-5分钟抽至-100kPa,负压环境使材料中气泡膨胀。 第二步:加热辅助脱泡:热辐射加热常温~300℃可调,降低材料粘度加速气泡破裂逸出。 第三步:非接触式保纯:物料在真空腔体内静置,无搅拌桨接触,不改变材料化学性质。 简单三步:抽真空 → 加热辅助 → 非接触保纯,提升材料密实度。 | ![]() |
技术规格参数
完整技术参数一览,支持按需定制
| 设备型号 | SIE-ZK1000 |
| 工作室尺寸 | 1000×1000×1000mm* 可定制更大容积 |
| 有效容积 | 1000L |
| 箱体结构 | 整机一体式,真空泵内置 |
| 温度范围 | 常温+30~300℃ |
| 安全保护 | 超温保护、过载保护、接地保护 |
| 真空度 | 0~-100kPa |
| 设备隔层 | 内分2层,配网板2块(可定制3-4层) |
| 电源 | 380V220V, 50/60Hz |
| 外形尺寸(W×D×H) | 约1400×1380×2230mm(含脚轮,以实物为准) |
| 净重 | 约30 kg |
| 认证 | ISO9001, RoHS 符合性 |
Our Partners
Trusted by leading industrial manufacturing clusters and advanced university laboratories worldwide
FAQ - Frequently Asked Questions
Answers to common questions about product performance and everyday process selection
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What is the working principle of a centrifugal defoaming machine?
Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.
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How is the after-sales service?
The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.
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Why choose SIENOX?
There are many reasons for choosing SIENOX, and the following are some of the main reasons:
1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.
2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.
3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.
4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.
5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.
6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.
The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.
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How does the stirring and defoaming machine work?
The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,
Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.
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What is the function of a defoaming machine?
A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.
技术指标一览表
全线参数规范,助您精准评估工艺选型
| 设备型号 | SIE-ZK400 | SIE-ZK500 | SIE-ZK1000 |
| 工作室尺寸 | 400×400×450mm | 500×500×500mm | 1000×1000×1000mm |
| 有效容积 | 72L | 125L | 1000L |
| 温度范围 | 常温+30~300℃ | 常温+30~300℃ | 常温+30~300℃ |
| 真空度 | 0~-100kPa | 0~-100kPa | 0~-100kPa |
| 安全保护 | 超温保护、过载保护、接地保护 | 超温保护、过载保护、接地保护 | 超温保护、过载保护、接地保护 |
| 电源 | 380V220V, 50/60Hz | 380V220V, 50/60Hz | 380V220V, 50/60Hz |
| 外形尺寸(W×D×H) | 510 × 430 × 500 mm | 610 × 560 × 780 mm | 1400×1380×2230mm |
| 净重 | 95 kg | 153 kg | 153 kg |
***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293
多行业解决方案
覆盖六大行业典型材料真空脱泡应用
LED消费电子LED环氧树脂、荧光粉、UV胶 |
化妆品彩妆化妆品膏体、乳液、凝胶 |
实验室、新材料研发试剂、纳米分散液、高分子小样 |
五金塑料塑料灌封胶、金属涂层 | ![]() 化工涂料色浆、油墨 |
医药医药凝胶、诊断试剂 |
全方位设备操作演示视频
直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力
实测效果展示
实验室材料实测处理效果
膏状材料 |
胶水+粉体 |
高分子材料 |
医药凝胶 |
银浆材料 |
电池浆料 |
实测效果对比
材料脱泡前后效果对比
| 材料类型 | 处理前状态 | ZK1000处理后 |
| 变压器灌封胶 | 胶内气泡密集,整件灌封后绝缘层出现大面积空洞 | 胶体致密无空洞,整件灌封绝缘性能稳定 |
| 环氧树脂 | 树脂内气泡密集,整件浇注后表面和内部均有气孔 | 树脂清澈透明,整件浇注后表面光洁内部致密 |
| 硅橡胶制品 | 硅胶内气泡多,密封面出现大面积缺陷 | 硅胶均匀致密,密封性能可靠 |
* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。
客户交付与应用案例
扎根制造一线,赋能各大行业标杆产线与国家重点研究机构
UV胶气泡一次搞定!实测脱泡方案 | 聚氨酯胶气泡消除!3种粘度实测脱泡方案 | 导热胶脱泡解决方案 |















