真空脱泡机

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真空脱泡机 SIE-ZK500


均衡容量多段控温 · 中批量多品种一台搞定

125L均衡容量多品种并行 + 三面热辐射均匀加热 + 自动恒压循环无需值守

施诺斯SIE-ZK500真空脱泡机,125L腔体500×500×500mm,三面热辐射均匀加热温差±5℃以内。自动恒压循环达到设定真空度自动停泵,低于下限自动启动,常温~300℃多段控温,非接触式真空脱泡不改变材料化学性质。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么要消除材料中的气泡

材料中残留的微气泡会直接影响终端产品品质

LED灯具行业

LED灯条灌封胶中气泡导致透光不均、光效下降,中批量生产中不同位置产品脱泡效果不一致导致良率波动。真空脱泡三面热辐射均匀加热使腔内各位置温度一致,125L容量适配中批量LED灯具灌封脱泡,保障批次内产品脱泡效果统一。

塑料玩具行业

塑料玩具批量生产中灌封胶和涂层材料气泡导致产品缺陷率升高,中批量多品种换线时温度参数频繁调整。真空脱泡125L均衡容量配双层网板,多品种同时处理不用分批,三面加热使不同位置产品脱泡效果一致,减少批次内质量波动。

硅橡胶行业

液态硅橡胶中气泡导致硫化后制品表面瑕疵、密封件密封失效。硅橡胶粘度较高,常温脱泡慢,真空脱泡加热降低粘度加速气泡逸出,三面热辐射均匀加热保障125L大腔体各位置温度一致,硅橡胶脱泡效果稳定可重复。

✨ 传统方式的困境: 多品种产品需要不同温度参数,普通设备控温精度差、腔内温度不均匀,换品种调试时间长影响产能;人工值守监控真空度,人员成本高且容易疏忽;大批量处理时设备保压差,真空泵频繁启停影响寿命。

为何选择SIE-ZK500

解决中批量多品种生产的控温与效率痛点

三面热辐射均匀加热

内箱左、右、底三面同时加热,热辐射方式使腔内温度分布均匀,温差控制在±5℃以内。不同位置的产品脱泡效果一致,不会出现靠近加热面过热、远离加热面脱泡不到位的问题。PID+SSR控制精度±0.5℃,多品种换料时温度切换快速稳定。

自动恒压循环

达到设定真空度后真空泵自动停机,低于下限自动启动,循环工作保持腔内恒压。无需人工值守监控真空度,降低人员成本。保压泄漏率仅约1.0KPa/小时,泵的启停频率低,噪音小,泵寿命更长,适合长时间连续作业。

125L均衡容量

500×500×500mm腔体配2层网板,中等容量适合多品种中批量生产。既能满足单批较大量产品脱泡,又不会因腔体过大导致抽真空慢、能耗高。从ZK400的小批量到ZK500的中批量,产能提升近一倍,一台设备覆盖主力生产需求。

✨ 如果您生产多品种产品、需要精确控温、或者希望无人值守连续作业,ZK500的三面加热和自动恒压能有效降低人工干预

工作原理

通过负压环境使气泡膨胀、破裂,并强制气体逸出,从而提升材料密实度

第一步:抽真空建立负压:内置真空泵3-5分钟抽至-100kPa,负压环境使材料中气泡膨胀。 

第二步:加热辅助脱泡:热辐射加热常温~300℃可调,降低材料粘度加速气泡破裂逸出。 

第三步:非接触式保纯:物料在真空腔体内静置,无搅拌桨接触,不改变材料化学性质。 


简单三步:抽真空 → 加热辅助 → 非接触保纯,提升材料密实度。

真空脱泡机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-ZK500
工作室尺寸500×500×500mm* 可定制更大容积
有效容积125L
箱体结构整机一体式,真空泵内置
设备隔层内分2层,配网板2块
加热方式热辐射加热,左/右/底三面加热
真空度范围0.0~-100.0KPa
安全保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz
外形尺寸(W×D×H)约900×880×1730mm(含脚轮,以实物为准)
净重约30 kg
认证ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

参数对比,助力精准选型

设备型号SIE-ZK300SIE-ZK400SIE-ZK500
工作室尺寸300×300×300mm400×400×450mm500×500×500mm
有效容积27L72L125L
温度范围常温+30~300℃常温+30~300℃常温+30~300℃
真空度0~-100kPa0~-100kPa0~-100kPa
安全保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz380V220V, 50/60Hz380V220V, 50/60Hz
外形尺寸(W×D×H)700×680×1530mm(含脚轮,以实物为准)510 × 430 × 500 mm610 × 560 × 780 mm
净重30 kg95 kg153 kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料真空脱泡应用

LED原材料02.jpg

LED灯具

LED灯条灌封胶、灯珠封装树脂

化妆品.jpg

塑料玩具

玩具灌封胶、涂层材料

高校科研.jpg

硅橡胶

液态硅胶、硅橡胶密封件

橡胶塑料制品.jpg

变压器灌胶

环氧灌封胶、绝缘胶

油墨涂料.jpg

树脂工艺品

工艺树脂、AB胶

医药.jpg

AB胶

结构AB胶、电子AB胶

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

实验室材料实测处理效果

硅橡胶脱泡.jpg

硅橡胶

胶水脱泡前后对比02.jpg

胶水

银浆搅拌脱泡.jpg

银浆

凝胶脱泡.jpg

医药凝胶

UV胶脱泡.jpg

UV胶

电池浆料搅拌脱泡03.jpg

电池浆料

实测效果对比

材料脱泡前后效果对比

材料类型
处理前状态
ZK500处理后
LED灯条灌封胶胶内气泡多,固化后透光率不均,出现暗斑胶体清澈透明,固化后透光均匀,无暗斑
液态硅胶硅胶内气泡密集,硫化后表面瑕疵,密封失效硅胶致密光滑,硫化后表面光洁,密封可靠
环氧灌封胶胶内气泡多,固化后出现空洞,绝缘性能下降胶体致密无空洞,绝缘性能稳定

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


UV胶气泡一次搞定!实测脱泡方案.jpg

UV胶气泡一次搞定!实测脱泡方案


聚氨酯胶气泡消除!3种粘度实测脱.jpg

聚氨酯胶气泡消除!3种粘度实测脱泡方案


导热胶脱泡解决方案.jpg

导热胶脱泡解决方案

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