浆料脱泡机

TEL:18925129293

陶瓷浆料脱泡机


解决陶瓷浆料气泡・生坯致密、烧结少缺陷

真空脱泡分散同步 + 高固含高粘度料少针孔 + 工艺平滑放大

施诺斯陶瓷浆料脱泡方案针对氧化铝、氧化锆、MLCC 陶瓷介质等高固含高粘度浆料,在真空下边搅拌边脱泡分散,让生坯致密、烧结针孔开裂更少。

✓ CE认证  ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要陶瓷浆料脱泡机

MLCC 陶瓷介质

MLCC 陶瓷介质浆料超薄涂布印刷,微小气泡就会造成介质层针孔、分层,烧结后电容缺陷、耐压失效。

陶瓷基片与结构件

氧化铝/氧化锆陶瓷浆料流延、成型,气泡造成生坯针孔、密度不均,烧结后开裂、变形、强度下降。

高固含难脱泡

陶瓷浆料固含高、粘度高,气泡难以上浮脱除,手工搅拌引入新气泡,生坯一致性差。

✨ 传统困境:高固含陶瓷浆料气泡又小又黏,脱不净就烧结开裂报废——需要真空脱泡与分散同步。

为何选择施诺斯陶瓷浆料脱泡方案

生坯致密

脱除气泡后浆料致密均匀,生坯密度一致,烧结针孔、开裂更少。

脱泡分散同步

真空搅拌同时脱泡并打散陶瓷颗粒团聚,流延/印刷适性更好。

平滑放大

实验室 C/ZK、中试 MIX、量产 MIX1000plus,工艺参数可平滑复制。

✨

设备配套说明

设备配套工艺链路 

树脂 + 粉体称量 → 真空搅拌混合脱气 → 出料压坯 / 浇注 → 固化 / 烧结。

搅拌脱泡工作原理03.jpg

规格参数

选型指南

陶瓷浆料类型典型状态推荐脱泡方式推荐设备
配方研发 / 打样少量浆料离心 / 真空脱泡C系列 / ZK系列
流延陶瓷浆料中-高粘度高固含真空搅拌脱泡MIX60 / MIX80
MLCC 介质浆料高粘度细颗粒真空搅拌脱泡分散MIX1000plus
结构陶瓷 / 刀具高固含真空搅拌+加压精脱MIX1000plus / RX系列

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

陶瓷浆料类型典型状态推荐脱泡方式推荐设备
配方研发 / 打样少量浆料离心 / 真空脱泡C系列 / ZK系列
流延陶瓷浆料中-高粘度高固含真空搅拌脱泡MIX60 / MIX80
MLCC 介质浆料高粘度细颗粒真空搅拌脱泡分散MIX1000plus
结构陶瓷 / 刀具高固含真空搅拌+加压精脱MIX1000plus / RX系列

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

MLCC.jpg

MLCC

多层陶瓷电容介质浆料

陶瓷基片.jpg

陶瓷基片

氧化铝基板、流延成型

结构陶瓷.jpg

结构陶瓷

结构件、氧化铝/氧化锆

陶瓷刀具.jpg

陶瓷刀具

陶瓷刀具、耐磨件

LTCC.jpg

LTCC

低温共烧陶瓷介质

陶瓷浆料厂.jpg

陶瓷浆料厂

陶瓷浆料研发、生产

全方位设备操作演示视频

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料

使用注意事项

注意事项操作说明
除泡效率高固含高粘度浆料按工艺调试真空时间与转速,保证微泡充分上浮。
防颗粒沉降陶瓷颗粒易沉降,脱泡后尽快流延/成型,避免静置分层。
缓慢泄压脱泡后缓慢开盖泄压,防止高粘度浆料反泡。
环境洁净避免杂质、水分引入,保持浆料与工具洁净。

* 内部实验室测试数据,具体效果因浆料配方与成型工艺而异。真实客户案例可联系销售获取。


客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

电子材料.jpg

消费电子行业胶水材料解决方案

高粘度胶水.jpg

广东某电子企业采购施诺斯真空斯搅拌脱泡机

涂膜材料.jpg

工业大学涂膜材料脱泡解决方案

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