树脂脱泡机

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环氧树脂脱泡机


解决环氧 AB 胶混合固化后气泡・灌封层致密无空穴、高压不击穿

真空 + 搅拌同步除泡 + 从毫升级样品到批量灌封全覆盖 + 非接触搅拌,不改变环氧配比与固化性能

施诺斯环氧树脂脱泡方案覆盖离心脱泡、真空脱泡、真空搅拌脱泡三种技术路线,针对双组份环氧 AB 胶在混合、灌封、灌注过程中卷入的气泡,提供从实验室配方验证到批量灌封的全阶段解决方案,让每一批环氧灌封件都致密均匀、绝缘可靠。

✓ CE认证  ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要环氧树脂脱泡机?

环氧树脂混合后卷入的气泡,是灌封可靠性的大敌。

电子电器灌封行业

电源模块、变压器、互感器、传感器等常用环氧树脂灌封浇注。气泡在环氧灌封层中形成空穴,导致绝缘层厚薄不均,高压环境下气泡位置容易击穿发热,器件直接报废。

LED 与光电封装行业

LED 灯条、模组、驱动电源及荧光粉胶多用透明或浅色环氧封装,气泡在透明胶层中格外显眼,直接影响外观与光效均匀性。更关键的是气泡位置散热不良,灯珠寿命大幅缩短;脱泡到位的环氧层通透均匀、散热可靠。

汽车电子行业

车载 ECU、线束接插件、传感器等部件用环氧树脂灌封,在振动、温度循环与湿热环境下,气泡处容易开裂进液。车规产品对环氧灌封致密性要求严苛,搅拌真空脱泡机配合产线节拍,保障每批灌封品质一致。

✨ 传统困境:手工搅拌必裹气;真空箱对中高粘度环氧抽不净;好不容易脱完,浇注转移又卷入新泡。您需要的不是更贵的胶水,而是混合与脱泡同步完成的真空搅拌脱泡方案。

为何选择施诺斯环氧脱泡方案

施诺斯 MIX 系列是环氧灌封从研发到量产的理想脱泡设备。

混合脱泡同步完成

环氧树脂配料时最大的痛点是搅拌卷入气泡。施诺斯 MIX 系列搅拌真空脱泡机在真空环境下搅拌混合环氧树脂与固化剂,搅拌产生的气泡被同步抽出,一道工序完成混合 + 脱泡,无需先搅拌、再转移、再脱泡,效率提升的同时避免二次转移引入新气泡。

全阶段覆盖

实验室小样验证用 C 系列离心脱泡机(0–12 mL),几毫升环氧样品也能高效脱泡;中试放大用 ZK 真空脱泡机(50–500 mL);量产用 MIX 系列搅拌真空脱泡机(50 mL–20 L)。从研发配方到批量灌封,工艺参数可平滑放大。

从稀胶到膏状胶

从低粘度环氧树脂(流动性好,离心脱泡即可),到中高粘度导热环氧灌封料(膏状,需真空搅拌配合),施诺斯设备系列覆盖全粘度范围,不同粘度匹配不同脱泡方式,确保脱泡到位。

✨ MIX60集真空深层脱泡、精密小样制程、工艺参数复现三大核心能力于一体,是实验室研发阶段需要真空辅助脱泡的理想设备。

设备配套说明

施诺斯AB胶脱泡方案可与其他设备配合形成完整灌封工艺链路

设备配套工艺链路 

搅拌脱泡一体:MIX 系列真空下混合 A/B 胶并同步脱泡。 

温控脱泡:高粘度环氧加温降粘(40–60℃)后脱泡,效率更高。 

脱泡 + 灌封联动:脱泡后直接浇注,减少转移裹气。 

加压精脱:高可靠要求件,脱泡后转 RX 加压二次精脱。

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规格参数

选型指南

环氧树脂类型典型粘度推荐脱泡方式推荐设备
低粘度环氧灌封料500-3000cP离心脱泡/真空脱泡C系列 / ZK系列
中粘度环氧灌封料3000-15000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
高粘度导热环氧15000-80000cP真空搅拌脱泡MIX系列
膏状导热环氧>80000cP真空搅拌脱泡+加压脱泡MIX系列 / RX系列
透明环氧灌封料800-5000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
耐高温环氧中-高粘度真空搅拌脱泡MIX系列

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

环氧树脂类型典型粘度推荐脱泡方式推荐设备
低粘度环氧灌封料500-3000cP离心脱泡/真空脱泡C系列 / ZK系列
中粘度环氧灌封料3000-15000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
高粘度导热环氧15000-80000cP真空搅拌脱泡MIX系列
膏状导热环氧>80000cP真空搅拌脱泡+加压脱泡MIX系列 / RX系列
透明环氧灌封料800-5000cP真空脱泡/真空搅拌脱泡ZK系列 / MIX系列
耐高温环氧中-高粘度真空搅拌脱泡MIX系列

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

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电子灌封

电源模块、变压器、互感器、传感器环氧灌封浇注

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LED 与光电封装

LED 灯条、模组、驱动电源、荧光粉环氧封装

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汽车电子

车载 ECU、线束接插件、车载传感器环氧灌封

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导热灌封

功率器件、新能源电源、逆变器导热环氧灌封料

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环氧浇注与复材

绝缘浇注件、碳纤复材、运动器材、工艺品浇注

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结构粘接与防腐

环氧结构胶、防腐衬里、地坪与绝缘涂层

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

六种典型材料实测处理效果

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膏状材料

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胶水+粉体

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高分子材料

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医药凝胶

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银浆材料

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电池浆料



使用注意事项

注意事项操作说明
称量配比环氧树脂与固化剂需按比例准确称量后再进行混合脱泡,比例不准会影响固化效果。
搅拌速度搅拌真空脱泡时注意控制搅拌速度,过快可能产生新的涡流气泡。
时间控制环氧树脂混合后需在适用期(pot life)内完成脱泡和灌封操作,超时物料开始增稠固化。
真空脱泡真空脱泡后开盖需缓慢泄压,避免快速减压导致环氧膨胀起泡。
温度控制高粘度环氧可适当加温至 40-60℃ 降低粘度后再脱泡,效率更高。

* 内部实验室测试数据,具体效果因材料配方与工艺而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

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消费电子行业胶水材料解决方案

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广东某电子企业采购施诺斯真空斯搅拌脱泡机

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工业大学涂膜材料脱泡解决方案



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