树脂脱泡机

TEL:18925129293

酚醛树脂脱泡机


解决酚醛混料裹气・坯体致密少气孔,提升烧结固化一致性

粉体 + 树脂真空混料脱气 + 打散团聚 + 从小样到批量可放大

施诺斯酚醛树脂脱泡方案针对电木粉、酚醛模塑料、砂轮/刹车片结合剂、耐火浇注料等"粉体 + 树脂"体系,在负压下边混合边脱气,让混料均匀、坯体致密,减少烧结/固化后的气孔、疏松与力学缺陷。

✓ CE认证  ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要酚醛树脂脱泡机?

酚醛模塑料 / 电木行业

电木粉、模塑料由树脂液与填料、固化剂混合而成,混料裹入空气,压注成型后在塑件内形成气孔与疏松,导致尺寸与绝缘性能波动。

磨料磨具行业

砂轮、刹车片结合剂用酚醛树脂粘结磨料,混合料中气泡造成局部结合不牢,磨削时掉粒、强度不足,直接影响磨具寿命与安全。

耐火浇注料行业

耐火浇注料以酚醛树脂结合耐火骨料,裹气会降低浇注体致密性,影响高温强度与抗侵蚀性能,需要混料均匀、含气低。

✨ 传统困境:粉体越搅越裹气,压坯/浇注后气孔多、疏松;普通静置抽不动高含粉体系——需要真空搅拌把粉料与树脂混匀并同步脱气。

为何选择施诺斯酚醛混料脱泡方案

粉体树脂混匀脱气

公转 + 自转打散粉团,真空同步抽出裹入空气,混料更均匀、含气更低。

坯体更致密

减少气孔与疏松,提升烧结/固化后密度与强度一致性,降低磨具掉粒与废品率。

可放大不变配比

小样 C/ZK 到批量 MIX1000plus 工艺平滑;非接触不改变树脂与填料配比,无交叉污染。

✨ MIX60集真空深层脱泡、精密小样制程、工艺参数复现三大核心能力于一体,是实验室研发阶段需要真空辅助脱泡的理想设备。

设备配套说明

设备配套工艺链路 

树脂 + 粉体称量 → 真空搅拌混合脱气 → 出料压坯 / 浇注 → 固化 / 烧结。

搅拌脱泡工作原理03.jpg

规格参数

选型指南

应用物料状态推荐脱泡方式推荐设备
配方 / 小样混料少量粉料+树脂离心 / 真空混合脱气C系列 / ZK系列
酚醛模塑料批量混料粉体+树脂湿混真空搅拌混合脱气MIX系列 / MIX1000plus
砂轮 / 刹车片结合剂磨料+树脂混料真空搅拌混合脱气MIX1000plus
高致密耐火浇注件骨料+树脂真空搅拌+加压精脱MIX1000plus / RX系列

Our Partners

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

应用物料状态推荐脱泡方式推荐设备
配方 / 小样混料少量粉料+树脂离心 / 真空混合脱气C系列 / ZK系列
酚醛模塑料批量混料粉体+树脂湿混真空搅拌混合脱气MIX系列 / MIX1000plus
砂轮 / 刹车片结合剂磨料+树脂混料真空搅拌混合脱气MIX1000plus
高致密耐火浇注件骨料+树脂真空搅拌+加压精脱MIX1000plus / RX系列

多行业解决方案

覆盖六大行业典型材料搅拌脱泡应用

电木粉.jpg

酚醛模塑料

电木制品、电器绝缘件、按钮开关

砂轮结合剂.jpg

磨料磨具

砂轮、切割片、刹车片结合剂

耐火材料.jpg

耐火浇注料

耐火骨料、浇注料、捣打料

摩擦材料.jpg

摩擦材料

刹车片、离合器片、密封摩擦片

型壳料.jpg

铸造型壳

熔模铸造型壳、覆膜砂、陶瓷型

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绝缘构件

绝缘结构件、耐热件、电工塑料

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料



使用注意事项

注意事项操作说明
配比投料树脂液与粉体、固化剂按工艺配比投料后再真空混合脱气。
装载与转速含粉体系易沉底,注意料杯装载量与转速匹配,保证混料均匀。
及时成型混料后尽快压坯/浇注,避免物料返潮或表干影响成型。
防尘清理粉体混料后及时清理料杯与腔体,防止残料固化影响下次使用。

* 内部实验室测试数据,具体效果因材料配方与工艺而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

电子材料.jpg

消费电子行业胶水材料解决方案

高粘度胶水.jpg

广东某电子企业采购施诺斯真空斯搅拌脱泡机

涂膜材料.jpg

工业大学涂膜材料脱泡解决方案



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