三辊研磨机

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行星式球磨机 SIE-BM5000


撞击力 + 剪切力双重研磨・4×5000mL 大批量处理・5.5KW 工业级动力

出料细度可达 0.1μm + 四罐同步大批量生产 + 380V 长时间连续运行

施诺斯 SIE-BM5000 行星式球磨机,面向大批量生产和生产前工艺验证场景。同一转盘上装配四个 5000mL 研磨罐,公转 190rpm、自转 280rpm,研磨罐中的磨球在高速运动中研磨和混合样品。该产品可干磨、湿磨两种方式研磨,研磨产品最小粒度可达 0.1 微米,一次装料即可完成四组大批量研磨。 

SIE-BM5000 配备液晶触摸屏可编程控制,支持正反转交替运行、间隔运行、定时运行及数据存储,研磨参数可程式化存储调用,确保大批量生产时每批次工艺一致。5.5KW 驱动功率,整机 300kg 稳固机身,380V 工业供电,适合车间长时间连续运行。适用于锂电材料、陶瓷粉体、冶金、建材、化工等行业的大批量生产。

✓ 4×5000mL 大批量容量 ✓ 5.5KW 大功率 ✓ 四罐同步大批量生产

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要大批量球磨

小批量工艺定型后,需要稳定的大批量研磨设备支撑正式生产

锂电材料大批量生产

工艺定型后进入正式生产阶段,需要更大批量和更高稳定性的研磨设备。SIE-BM5000 四罐 5000mL 配置,单次研磨量 20L,满足大批量生产需求,研磨参数可程式化存储,确保批次间工艺一致。

陶瓷粉体批量生产

MLCC 介质粉、结构陶瓷粉在大批量生产阶段需要持续稳定的研磨产能。SIE-BM5000 5.5KW 大功率,支持长时间连续运行,四罐同步作业提升产能。

冶金与矿物粉体批量处理

金属粉末、矿石粉在大批量生产阶段要求设备耐用稳定。SIE-BM5000 300kg 稳固机身,380V 工业供电,适合车间长期连续运行,满足大批量生产节奏。

✨ 中试和小批量设备处理量不足以支撑正式生产,SIE-BM5000 四罐 5000mL、单次 20L 研磨量,帮助企业从生产前验证走向大批量稳定生产。

为何选择 SIE-BM5000

解决大批量生产的批量研磨痛点

撞击力 + 剪切力双重超细研磨

材料的粉碎和研磨主要通过磨球之间的高速摩擦和碰撞实现。公转 190rpm、自转 280rpm,当大盘旋转时,装有样品和磨球的研磨罐围绕自身中心轴向反方向高速自转,磨球在罐内高速穿梭,通过撞击罐壁和相互摩擦进一步粉碎样品。研磨产品最小粒度可达 0.1 微米,满足大批量生产对细度的要求。

4×5000mL,单次研磨量 20L

同一转盘装配四个 5000mL 研磨罐,单次研磨量达 20L,满足大批量生产需求。四个罐可同时研磨同一物料提升产能,每个罐独立密封,互不交叉污染。

可编程控制,批次工艺一致

液晶触摸屏可编程控制,支持正反转交替运行、间隔运行、定时运行及数据存储,研磨参数可程式化存储和调用。5.5KW 驱动功率、300kg 稳固机身、380V 工业供电,支持车间长时间连续运行,确保大批量生产时每批次工艺一致。


✨ 如果您的研发需要从小批量生产走向大批量稳定生产、或单次研磨量需要 2L 以上,SIE-BM5000 是理想选择。

工作原理

基于行星运动原理

施诺斯 SIE-BM5000 基于行星运动原理工作。研磨罐安装在主盘(太阳轮)上,主盘绕中心轴公转的同时,研磨罐在自身轴线上高速自转,公转与自转方向相反。公转转速 190rpm,自转转速 280rpm。

 

在这种复合运动下,研磨罐内的研磨介质(磨球)受到两种力的交替作用: 

撞击力:磨球在高速运动中被抛起,对样品产生强烈冲击,实现粗颗粒的破碎; 

摩擦力与剪切力:磨球之间、磨球与罐壁之间产生高频摩擦和剪切作用,实现细颗粒的研磨与分散。 


当公转产生的离心加速度超过临界值时,磨球被压紧在罐壁上随罐体一同旋转,不再产生有效的研磨作用。因此,合理的转速设定与传动比设计是保证研磨效率的关键。施诺斯经过传动比优化设计,确保在有效转速范围内获得合适的离心加速度,从而实现高效研磨。 


典型研磨参数参考: 

装样量:≤球磨罐容积的 2/3(含研磨介质与样品) 

研磨介质填充率:通常为罐容积的 1/3 至 1/2 

典型研磨时间:5–60 分钟(视物料硬度与目标细度而定) 

最终出料细度:可达0.1μm(与样品材质、研磨参数及介质选择有关)

行星式球磨机工作原理.png

技术规格速览

完整技术参数一览,支持按需定制

设备型号SIE-BM5000
研磨平台2/4 罐
最大进样尺寸土壤料 ≤10mm;其它料 ≤3mm
套件容积4×5000mL
真空套件4×4000mL 可选
公转转速190 rpm/min
自转转速280 rpm/min
出料细度0.1μm(与样品材质有关)
研磨方式干法研磨 / 湿法研磨
装样量球磨罐容积的 2/3
控制方式液晶触摸可编程控制,支持正反转交替运行、间隔运行、定时运行、数据存储
安全保护工作过程开启舱门自动停止
额定功率5.5KW
电源AC 380V / 50Hz
外形尺寸(W×D×H)1070×650×800mm
净重约300kg
认证UL, CE

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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

同系列型号参数对比,助力精准选型

设备型号SIE-BM1000SIE-BM3000SIE-BM5000
研磨罐最大容量1000mL(4×1000mL 套件)3000mL(4×3000mL 套件)5000mL(4×5000mL 套件)
最大进样尺寸土壤料≤10mm;其它料≤3mm土壤料≤10mm;其它料≤3mm土壤料≤10mm;其它料≤3mm
主盘转速公转300rpm;自转600rpm公转230rpm;自转440rpm公转190rpm;自转280rpm
出料细度0.1μm(与样品材质有关)0.1μm(与样品材质有关)0.1μm(与样品材质有关)
研磨方式干法研磨 / 湿法研磨干法研磨 / 湿法研磨干法研磨 / 湿法研磨
真空套件4×500mL 真空套件可选4×2000mL 真空套件可选4×4000mL 真空套件可选
安全保护开启舱门自动停止开启舱门自动停止开启舱门自动停止
电源AC 220V / 50Hz 1.5KWAC 380V / 50Hz 5.5KWAC 380V / 50Hz 5.5KW
外形尺寸(W×D×H)760×470×600mm1070×650×780mm1070×650×800mm
净重约150kg约220kg约300kg
典型应用阶段中试 / 批量生产小批量生产大批量生产

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料中试与小批量生产研磨应用

锂电材料.jpg

锂电材料大批量生产

三元正极、磷酸铁锂、石墨负极、硅碳负极,4×5000mL 大批量满足正式生产

陶瓷粉体.jpg

陶瓷粉体批量生产

MLCC 介质粉、氧化铝、氧化锆、结构陶瓷,四罐同步提升大批量产能

冶金金属粉末.jpg

冶金与金属粉末

金属粉末研磨、合金化、粉体改性,5.5KW 大功率支持车间长时间连续运行

建材非金属矿.jpg

建材与非金属矿

水泥原料、玻璃原料、矿石粉,批量研磨支撑大批量生产

化工新材料.jpg

化工与新材料

催化剂、颜料、粉末涂料、陶瓷色料,大批量生产研磨验证

电子浆料.jpg

电子浆料与磁性材料

银浆、铜浆、磁性材料,批量研磨支撑大批量稳定生产

全方位设备操作演示视频

直观了解 SIE-BM3000 的运行全过程

脱泡工艺实测效果

六种典型材料实测处理效果

润滑油搅拌脱泡.jpg

膏状材料

光刻胶搅拌脱泡.jpg

胶水+粉体

高分子材料.jpg

高分子材料

凝胶脱泡02.jpg

医药凝胶

银浆粉搅拌脱泡.jpg

银浆材料

电池浆料+胶粘剂搅拌脱泡.jpg

电池浆料



可选配件

 配件名称说明
各类材质研磨罐不锈钢、真空不锈钢、玛瑙、陶瓷、氧化锆、碳化钨、氧化铝陶瓷、氮化硅、尼龙、PTFE,5000mL 规格按需选配
研磨介质(磨球)各材质对应磨球,规格 Φ0.1–30mm,可选单一粒径或混合级配套餐
真空球磨罐4×4000mL 真空套件,不锈钢/玛瑙/氧化锆材质,配真空密封阀,支持抽真空后充入惰性气体保护研磨
冷却装置选配冷却装置,用于大批量生产长时间连续研磨时控制研磨腔温度,防止物料温升变质

* 内部实验室测试数据,具体研磨细度因材料配方及参数设置而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


脱泡机什么品牌好?选对厂家是关键.jpg

粉末新材料搅拌混合解决方案


7.21-凝胶.jpg

医药凝胶材料搅拌脱泡解决方案


日用化工行业精华材料的高效解决方案.jpg

真空脱泡搅拌机:日用化工行业精华材料的高效解决方案

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