行星搅拌机(带搅拌桨)

TEL:18925129293

行星搅拌机 SIE-GX20L


双行星公转自转搅拌无死角 · 真空脱泡+精准控温+MES远程监控

双行星公转自转搅拌 + 0~3500rpm高速分散 + 真空脱泡精准控温

施诺斯SIE-GX20L行星搅拌机,20L有效容量,双行星公转自转搅拌,高速分散0~3500r/min,真空-0.098MPa脱泡,8KW大功率,±0.5℃精准控温,适合锂电池浆料膏体凝胶结构胶规模化生产。20年源头厂家,支持免费寄样测试。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要行星搅拌

浆料混合分散不均会直接影响终端产品性能

锂电池浆料行业

锂电池正负极浆料中活性物质、导电剂和粘结剂在大容量搅拌中更易出现分散不均,导致涂布面密度波动、电池内阻增大、循环寿命不一致,量产批次良率下降。行星搅拌机8KW大功率驱动增强型麻花框,使20L大容量高粘度浆料产生强烈捏合干涉运动,高速分散盘将导电剂团聚体剪切打散,真空脱泡去除大容量搅拌引入的气泡,保障量产浆料的分散均匀性和批次一致性。

膏体凝胶行业

导电银胶、导热凝胶等膏体凝胶中高填充量粉体与基料在大容量搅拌中分散困难,导致粘度波动、气泡密集、导热/导电性能不稳定。行星搅拌机低速搅拌桨配合刮壁设计消除大桶体死角,高速分散盘将高填充量粉体均匀分散,真空-0.098MPa脱泡去除大容量搅拌引入的大量气泡,保障大批量膏体凝胶的品质一致性。

结构胶行业

环氧结构胶、聚氨酯结构胶中填料与树脂在大容量搅拌中更易沉降分层,导致固化后强度波动、粘接面气泡缺陷、耐久性不稳定。行星搅拌机增强型麻花框可处理高粘度结构胶体系,低间隙设计使大容量物料无死角混合,真空脱泡去除混合过程引入的气泡,350mm大升降行程方便大桶体快速换料,保障量产结构胶的固化强度和粘接一致性。

✨ 传统搅拌的困境:普通搅拌机单轴旋转死角多,20L大容量物料"爬坡"挂壁更严重,大桶体死角区域更大;单一搅拌方式无法同时处理大容量混合与分散,高粘度浆料团聚体难打散;敞开式搅拌引入大量气泡,大容量搅拌气泡更密集更难去除;温度控制不精准,大容量浆料搅拌发热更严重;无真空功能,量产浆料气泡无法去除导致成品缺陷率高。

为何选择SIE-GX20L

解决规模化量产的核心痛点

大容量规模化生产

满足大批量连续生产需求,减少换料频次提升产线效率。增强型麻花框配合刮壁搅拌桨,低间隙设计使物料产生强烈捏合干涉运动和上下左右循环运动,20L大容量下仍保持无死角无"爬坡"搅拌效果。350mm大升降行程适配大桶体操作,螺杆升降料桶换料出料快速便捷。

0~3500rpm高速分散

大容量下搅拌扭矩充足。高速分散轴0~3500r/min变频调速,线速度最高15m/s,将团聚颗粒强烈剪切打散。低速搅拌与高速分散协同工作,20L大容量浆料的混合与分散一步完成,量产分散效果不打折。

真空脱泡+精准控温+MES远程监控

配置无油真空泵,搅拌同时脱除大容量浆料内部气泡。测温传感器直接接触物料,测量误差仅±0.5℃。可加热或制冷精准控温。支持MES软件对接与远程监控,实时监控设备运行状态与浆料状态,生产数据采集追溯,满足品质管理体系要求。搅拌桨叶专利设计,一次浇铸成型CNC精磨,电气元件采用进口品牌,保障量产设备长期稳定运行。

✨ 如果您的产线需要一台大容量、大功率、可追溯的量产级行星搅拌机,GX20L是理想选择

工作原理

低速搅拌桨和高速分散盘既自转又公转,同时实现混合与分散

第一步:低速搅拌桨公转自转
低速搅拌桨顺时针公转、逆时针自转,配合刮壁桨消除桶壁死角。低间隙设计使物料产生强烈捏合干涉运动和上下左右循环运动,高粘度浆料无"爬坡"现象,多组元物料开始均匀混合。 

第二步:高速分散盘剪切打散
高速分散轴上的锯齿状分散盘高速旋转,线速度最高15m/s,将团聚颗粒强烈剪切打散。低速混合与高速分散同时进行,物料在捏合与剪切交替作用下得到充分分散和均匀掺和。 

第三步:真空脱泡与控温
真空-0.098MPa可调,搅拌过程中持续脱除浆料内部气泡。测温传感器直接接触物料,±0.5℃精度实时监控浆料温度,可加热或制冷控温。到达设定时间后螺杆升降料桶下降,方便出料清洗。 


简单三步:低速公转自转混合 → 高速剪切分散 → 真空脱泡控温出料,一步完成混合、分散与脱泡。

真空脱泡搅拌机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-GX20L
有效容量20L(总容积27L)
转速范围0~5000r/min(可调)
桶体尺寸内径350mm×内高270mm
基本结构1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴
升降高度350mm
温控功能可加热或制冷
高速分散线速度最高15m/s
供电参数AC380V/50Hz
外形尺寸(W×D×H)1370×1100×2200mm
净重约1050 kg
认证 ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-GX5LSIE-GX10LSIE-GX20L
有效容量5L10L20L
转速范围0~3500r/min(可调)0~3500r/min(可调)0~3500r/min(可调)
桶体尺寸内径130mm×内高85mm内径约310mm×内高约230mm内径350mm×内高270mm
基本结构1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴
升降高度200mm280mm350mm
温控功能可加热或制冷可加热或制冷可加热或制冷
高速分散线速度最高15m/s最高15m/s最高15m/s
供电参数AC380V/50HzAC380V/50HzAC380V/50Hz
外形尺寸(W×D×H)1200×1100×1800mm1300×1100×2000mm1370×1100×2200mm
净重500 kg750 kg1050 kg


多行业解决方案

典型浆料搅拌分散应用

高校科研.jpg

电池浆料

正极浆料(NCM/LFP)、负极浆料(石墨)、隔膜涂层浆料、固态电解质浆料

医药.jpg

油漆颜料

工业涂料、汽车漆、水性颜料色浆、UV涂料

油墨涂料.jpg

生物医药

药膏制剂、生物凝胶、医用胶粘剂、药用混悬液

LED原材料02.jpg

胶粘剂

环氧树脂胶、聚氨酯胶、硅酮密封胶、热熔胶

航空航天.jpg

陶瓷浆料

氧化铝浆料、氧化锆浆料、陶瓷釉料、电子陶瓷浆料

检测机构.jpg

化妆品膏体

面霜乳液、牙膏、防晒霜、染发膏

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

实验室材料实测处理效果

AB胶水混合脱泡.jpg

AB胶水

胶水+粉料混合脱泡.jpg

胶水+粉料

玻璃粉搅拌脱泡.jpg

玻璃粉

电子胶+粉末搅拌脱泡.jpg

电子胶+粉料

黑色环氧树脂混合脱泡.jpg

环氧树脂

电池浆料搅拌脱泡02.jpg

电池浆料粉料

实测效果对比

材料脱泡前后效果对比

材料类型处理前状态GX20L处理后
电池负极浆料(石墨)石墨粉与导电剂、粘结剂分散不均,有结块,粘度忽高忽低,气泡多,涂布面密度波动大各组元均匀分散无结块,粘度均一稳定,真空脱泡后无明显气泡,涂布面密度一致电池内阻降低
导电银胶银粉聚集沉淀,与基料分层,气泡密集,粘度波动大,导电性能不稳定银粉均匀分散无聚集,真空脱泡后无气泡,粘度一致,导电性能稳定达标
环氧结构胶填料与树脂沉降分层,内部包裹气泡,固化后强度波动大,粘接面缺陷率高填料均匀分散无沉降,真空脱泡后无气泡,固化后强度一致,粘接面无缺陷

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

电子材料.jpg

消费电子行业胶水材料解决方案

高粘度胶水.jpg

广东某电子企业采购施诺斯真空斯搅拌脱泡机

涂膜材料.jpg

工业大学涂膜材料脱泡解决方案


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