行星搅拌机(带搅拌桨)

TEL:18925129293

行星搅拌机 SIE-GX5L


双行星公转自转搅拌无死角 · 真空脱泡+精准控温一体

双行星公转自转搅拌 + 0~3500rpm高速分散 + 真空脱泡精准控温

施诺斯SIE-GX5L行星搅拌机,有效容量5L(总容积8L),公转0~75r/min、自转0~150r/min、高速0~3500r/min变频调速。真空-0.098MPa可调配无油真空泵,SUS304不锈钢接触物料。1200×1100×1800mm机身500kg,适合中试车间操作。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么需要行星搅拌

浆料混合分散不均会直接影响终端产品性能

胶粘剂行业

环氧树脂胶、聚氨酯胶等胶粘剂中填料与树脂基料分散不均,导致固化后强度波动、粘接面气泡密集、耐久性不稳定。行星搅拌机通过公转自转复合运动使高粘度胶液产生强烈捏合干涉,高速分散盘将填料团聚体剪切打散,真空脱泡去除混合过程引入的气泡,保障中试胶粘剂的固化强度和粘接一致性。

陶瓷浆料行业

氧化铝、氧化锆等陶瓷浆料中粉体与溶剂分散不均,导致流延膜厚度波动、烧结收缩不一致、成品开裂率升高。行星搅拌机增强型麻花框配合刮壁搅拌桨,低间隙设计使高固含量陶瓷浆料无死角混合,高速分散盘将粉体颗粒分散至微米级,保障中试陶瓷浆料的流变性能和烧结稳定性。

化妆品膏体行业

面霜、防晒霜等化妆品膏体中油水相分散不均,导致膏体粗糙、肤感差、稳定性差易分层。行星搅拌机低速搅拌桨的捏合干涉运动使膏体均匀乳化,测温传感器±0.5℃精度控温保障乳化温度窗口,真空脱泡去除膏体气泡使肤感细腻,保障中批量化妆品膏体的质地和稳定性。

✨ 传统搅拌的困境:普通搅拌机单轴旋转死角多,5L中试量物料"爬坡"挂壁更严重;单一搅拌方式无法同时处理混合与分散,高固含量浆料团聚体难打散;敞开式搅拌引入气泡,胶粘剂和膏体内部气泡密集;温度控制不精准,乳化窗口失控导致膏体分层;无真空功能,中试浆料气泡无法去除影响后续工艺。

为何选择SIE-GX5L

解决中试放大验证的核心痛点

中试容量工艺放大验证

满足从小试到中试的关键放大验证,工艺参数可从中试直接放大到量产。增强型麻花框配合刮壁搅拌桨,低间隙设计使物料产生强烈捏合干涉运动和上下左右循环运动,5L中试量下仍保持无死角无"爬坡"搅拌效果。悬臂式螺杆升降料桶,200mm升降行程,换料清洗快速便捷。

增强型公转自转搅拌强度

中试级搅拌强度增强。高速分散盘0~3500r/min变频调速,线速度最高15m/s,将团聚颗粒强烈剪切打散。低速搅拌与高速分散协同工作,中试浆料的混合与分散一步完成,放大后分散效果不打折。

真空脱泡+精准控温一体

配置无油真空泵,搅拌同时脱除浆料内部气泡。测温传感器直接接触物料,测量误差仅±0.5℃,反应速度快。可加热或制冷,精准控制浆料温度,避免搅拌发热改变物料流变特性。真空密封整体设计,搅拌过程隔绝空气水分污染。

✨ 如果您的中试车间需要一台5L级、搅拌强度高、能同时搅拌脱泡的行星搅拌机,GX5L是理想选择

工作原理

低速搅拌桨和高速分散盘既自转又公转,同时实现混合与分散

第一步:低速搅拌桨公转自转
低速搅拌桨顺时针公转、逆时针自转,配合刮壁桨消除桶壁死角。低间隙设计使物料产生强烈捏合干涉运动和上下左右循环运动,高粘度浆料无"爬坡"现象,多组元物料开始均匀混合。 

第二步:高速分散盘剪切打散
高速分散轴上的锯齿状分散盘高速旋转,线速度最高15m/s,将团聚颗粒强烈剪切打散。低速混合与高速分散同时进行,物料在捏合与剪切交替作用下得到充分分散和均匀掺和。 

第三步:真空脱泡与控温
真空-0.098MPa可调,搅拌过程中持续脱除浆料内部气泡。测温传感器直接接触物料,±0.5℃精度实时监控浆料温度,可加热或制冷控温。到达设定时间后螺杆升降料桶下降,方便出料清洗。 


简单三步:低速公转自转混合 → 高速剪切分散 → 真空脱泡控温出料,一步完成混合、分散与脱泡。

真空脱泡搅拌机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-GX5L
有效容量5L(总容积8L)
转速范围0~3500r/min(可调)
桶体尺寸内径260mm×内高170mm
基本结构1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴
升降高度200mm
温控功能可加热或制冷
高速分散线速度最高15m/s
供电参数AC380V/50Hz
外形尺寸(W×D×H)1200×1100×1800mm
净重约500 kg
认证 ISO9001, RoHS 符合性



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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-GX500SIE-GX1LSIE-GX5L
有效容量0.5L1L5L
转速范围0~5000r/min(可调)0~5000r/min(可调)0~3500r/min(可调)
桶体尺寸内径130mm×内高85mm内径130mm×内高85mm内径260mm×内高170mm
基本结构1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴1.悬臂式结构螺杆升降料桶;2.单直接测料温模式;3.双搅拌轴+带刮壁+单分散轴
升降高度150mm150mm200mm
温控功能可加热或制冷可加热或制冷可加热或制冷
高速分散线速度最高15m/s最高15m/s最高15m/s
供电参数AC220V/50HzAC220V/50HzAC380V/50Hz
外形尺寸(W×D×H)800×650×980mm850×680×1050mm1200×1100×1800mm
净重160 kg200 kg500 kg

多行业解决方案

典型浆料搅拌分散应用

高校科研.jpg

电池浆料

正极浆料(NCM/LFP)、负极浆料(石墨)、隔膜涂层浆料、固态电解质浆料

医药.jpg

油漆颜料

工业涂料、汽车漆、水性颜料色浆、UV涂料

油墨涂料.jpg

生物医药

药膏制剂、生物凝胶、医用胶粘剂、药用混悬液

LED原材料02.jpg

胶粘剂

环氧树脂胶、聚氨酯胶、硅酮密封胶、热熔胶

航空航天.jpg

陶瓷浆料

氧化铝浆料、氧化锆浆料、陶瓷釉料、电子陶瓷浆料

检测机构.jpg

化妆品膏体

面霜乳液、牙膏、防晒霜、染发膏

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

实验室材料实测处理效果

AB胶水混合脱泡.jpg

AB胶水

胶水+粉料混合脱泡.jpg

胶水+粉料

玻璃粉搅拌脱泡.jpg

玻璃粉

电子胶+粉末搅拌脱泡.jpg

电子胶+粉料

黑色环氧树脂混合脱泡.jpg

环氧树脂

电池浆料搅拌脱泡02.jpg

电池浆料粉料

实测效果对比

材料脱泡前后效果对比

材料类型处理前状态GX5L处理后
环氧树脂结构胶填料与树脂分层明显,底部沉淀上部清液,内部包裹大量气泡,固化后强度波动大填料均匀分散于树脂中,真空脱泡后无明显气泡,粘度均一稳定,固化后强度一致
氧化铝陶瓷浆料粉体颗粒粗糙结团,沉降分层严重,流变性差流延厚度不均,烧结后开裂率高颗粒分散至微米级无结团,悬浮稳定不分层,流变性能良好,流延厚度均匀烧结成品率高
面霜乳液油水相分离明显,膏体粗糙有颗粒感,内部气泡多,肤感差易分层乳化均匀质地细腻,真空脱泡后无气泡,肤感顺滑稳定不分层,保质期内品质一致

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构

电子材料.jpg

消费电子行业胶水材料解决方案

高粘度胶水.jpg

广东某电子企业采购施诺斯真空斯搅拌脱泡机

涂膜材料.jpg

工业大学涂膜材料脱泡解决方案


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