真空脱泡机

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真空脱泡机 SIE-ZK800


超大腔体量产级 · 大件产品整件入箱脱泡

512L超大腔体整件入箱不用拆分 + 可定制隔层适配多种尺寸 + 全方位安全侦测保障量产

施诺斯SIE-ZK800真空脱泡机,512L超大腔体800×800×800mm,大件产品整件入箱脱泡。隔层位置和数量可按需求定制,全方位安全保护含超温、过载、接地保护。常温~300℃多段控温PID控制±0.5℃,非接触式真空脱泡不改变材料化学性质。

✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)

Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么要消除材料中的气泡

材料中残留的微气泡会直接影响终端产品品质

变压器灌胶行业

大型变压器灌封胶中气泡导致绝缘性能下降,大件变压器整件灌封后深层气泡难以去除。真空脱泡512L超大腔体可整件入箱脱泡,加热辅助降低灌封胶粘度,深层气泡也能充分逸出,保障大型变压器绝缘可靠性。

树脂工艺品行业

大型树脂工艺品整件浇注后内部气泡难以去除,拆分处理增加工序和二次气泡风险。真空脱泡512L超大腔体可整件入箱,一次脱泡到位不用拆分,加热辅助降低树脂粘度,深层气泡也能充分逸出,保障大件工艺品表面光洁和内部致密。

AB胶行业

大桶AB胶混合后气泡量大,固化后粘接面空洞导致结构失效,量产场景需大批量稳定脱泡。真空脱泡可定制隔层适配大桶容器,自动恒压循环保持长时间恒压脱泡,512L大腔体一次处理多桶AB胶提升产能,脱泡效果批次稳定。

✨ 传统方式的困境: 大件产品无法拆分入箱,普通设备腔体不够大,拆分处理增加工序和二次气泡风险;量产批次多时设备产能不足,排队等待影响交期;大腔体设备缺乏全方位安全保护,量产环境存在安全隐患。

为何选择SIE-ZK800

解决大件产品和量产脱泡的容量与安全痛点

512L超大腔体

大件产品整件入箱脱泡,不用拆分处理避免二次气泡。从ZK600的216L到ZK800的512L,容量翻倍以上,适合大尺寸树脂件、汽车大灯总成、电池模组等大件产品一次脱泡到位。

可定制隔层适配

隔层位置和数量可按需求定制,标配内分2层配2块网板,可增加层数适配小件大批量,也可调整层间距适配不同高度产品。一机多用,同一台设备既能处理大件单件,也能批量处理中小件,满足量产多样化需求。

全方位安全侦测

接地保护、快速保险、过载保护三重电路安全;独立超温保护器,温度失控时自动断电报警;数显式真空表实时监测腔内负压,泄压阀、止回阀等真空管道安全组件齐全。量产环境长时间运行也能保障人机安全。

✨ 如果您需要处理大件产品、大批量量产、或定制化隔层布局,ZK800的超大腔体和可定制设计能一台覆盖您的量产需求

工作原理

通过负压环境使气泡膨胀、破裂,并强制气体逸出,从而提升材料密实度

第一步:抽真空建立负压:内置真空泵3-5分钟抽至-100kPa,负压环境使材料中气泡膨胀。 

第二步:加热辅助脱泡:热辐射加热常温~300℃可调,降低材料粘度加速气泡破裂逸出。 

第三步:非接触式保纯:物料在真空腔体内静置,无搅拌桨接触,不改变材料化学性质。 


简单三步:抽真空 → 加热辅助 → 非接触保纯,提升材料密实度。

真空脱泡机工作原理.jpg

技术规格参数

完整技术参数一览,支持按需定制

设备型号SIE-ZK800
工作室尺寸800×800×800mm* 可定制更大容积
有效容积512L
箱体结构整机一体式,真空泵内置
设备隔层内分2层,配网板2块
加热方式热辐射加热,左/右/底三面加热
真空度范围0.0~-100.0KPa
安全保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz
外形尺寸(W×D×H)约1200×1180×2030mm(含脚轮,以实物为准)
净重约30 kg
认证 ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

参数对比,助力精准选型

设备型号SIE-ZK500SIE-ZK600SIE-ZK800
工作室尺寸500×500×500mm600×600×600mm800×800×800mm
有效容积125L216L512L
温度范围常温+30~300℃常温+30~300℃常温+30~300℃
真空度0~-100kPa0~-100kPa0~-100kPa
安全保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护超温保护、过载保护、接地保护
电源380V220V, 50/60Hz380V220V, 50/60Hz380V220V, 50/60Hz
外形尺寸(W×D×H)610 × 560 × 780 mm1000×980×1830mm1200×1180×2030mm
净重153 kg153 kg153 kg

***以上仅为典型型号,施诺斯可根据客户需求提供个性化定制方案。咨询选型:189-2512-9293

多行业解决方案

覆盖六大行业典型材料真空脱泡应用

LED原材料02.jpg

LED灯具

LED灯条灌封胶、灯珠封装树脂

化妆品.jpg

塑料玩具

玩具灌封胶、涂层材料

高校科研.jpg

硅橡胶

液态硅胶、硅橡胶密封件

橡胶塑料制品.jpg

变压器灌胶

环氧灌封胶、绝缘胶

油墨涂料.jpg

树脂工艺品

工艺树脂、AB胶

医药.jpg

AB胶

结构AB胶、电子AB胶

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

实测效果展示

实验室材料实测处理效果

硅橡胶脱泡.jpg

硅橡胶

胶水脱泡前后对比02.jpg

胶水

银浆搅拌脱泡.jpg

银浆

凝胶脱泡.jpg

医药凝胶

UV胶脱泡.jpg

UV胶

电池浆料搅拌脱泡03.jpg

电池浆料

实测效果对比

材料脱泡前后效果对比

材料类型
处理前状态
ZK800处理后
变压器灌封胶胶内气泡多,固化后绝缘层出现空洞胶体致密无空洞,绝缘性能稳定
环氧树脂树脂内气泡密集,整件浇注后表面和内部均有气孔树脂清澈透明,整件浇注后表面光洁内部致密
AB胶胶内气泡多,固化后粘接面空洞胶体致密无空洞,粘接强度稳定

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


UV胶气泡一次搞定!实测脱泡方案.jpg

UV胶气泡一次搞定!实测脱泡方案


聚氨酯胶气泡消除!3种粘度实测脱.jpg

聚氨酯胶气泡消除!3种粘度实测脱泡方案


导热胶脱泡解决方案.jpg

导热胶脱泡解决方案

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