真空脱泡搅拌机(固定速比)

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真空离心混合脱泡机 SIE-MIX5000


5L 中大型精密物料纳米微泡处理设备

支持 0-50L容量定制+中大型产线物料均质脱泡设备

SIE-MIX5000行星式真空脱泡搅拌机满足0-5000mL混合脱泡需求,公转自转双动力搅拌搭配-98kPa真空负压环境,让多材料混合密度一致、分散均匀、深层脱泡,适合新能源锂电池、光伏导电银浆、医疗高分子凝胶等材料小批量中试真空脱泡需求,支持定制。

✓ CE认证 ✓ ISO9001质量体系 ✓ RoHS符合性 ✓ 支持电压定制(110V/220V)


Online Message Free Sample Testing Engineer Hotline: 189-2512-9293

为什么必须消除材料中的微气泡?

材料中残留的纳米级微气泡直接影响产品良率与性能稳定性

半导体封装行业

芯片封装胶内部微泡会造成绝缘层空洞,通电后易出现局部击穿、漏电;气泡影响胶体导热能力,芯片工作温升超标,缩短元器件使用寿命;封装外观产生凹陷、针孔,无法通过外观全检。

纳米导电浆料行业

银纳米线、纳米导电膏内部气泡会切断导电通路,成品电阻数值波动大;气泡造成涂层厚薄不均,电子线路导通稳定性下降,批量产品参数离散,增加检测筛选成本。

光学荧光粉行业

荧光粉胶体裹挟气泡会发生光线散射,灯具、显示器件发光亮度不均、色差明显;气泡降低胶体透光率,光学产品光学指标不达标,成品良品率下降。

✨ 传统脱泡困境:普通行星搅拌脱泡机依靠离心力去除气泡,对高粘度材料中的纳米级微气泡去除效果有限;静置脱泡耗时长且不彻底。真空搅拌脱泡在行星搅拌的同时施加-98kPa真空负压,降低气泡内外压差促使微气泡膨胀逸出,实现普通搅拌无法达到的深层脱泡效果。

为何选择 MIX5000

专为小批量生产真空脱泡场景打造

5L 标准大容量

标准双工位单次适配 5L 物料,可按需调整装载容积;0-1200rpm 宽转速区间,适配中高粘度膏体、纳米粉体浆料,满足中型产线连续加工需求。

离心行星协同

高速公转形成强离心力,容器自转产生立体剪切流,粉体分散效果提升;固定 / 自由两种公自转速比可选,适配不同粘度精密材料配方。

精密选配模块

负压、加热制冷、MES 系统均可加装;可存储百组工艺程序,自带惯性停机、多重安全锁,适配精密电子标准化生产管控。

✨ 当需要真空脱泡且产量需求达到5000mL级别时,MIX5000是行星式真空脱泡搅拌机系列中小批量中试级别的选择。

工作原理

采用行星公转 + 容器自转 + 密闭高真空协同工艺

行星公转:物料承载大盘高速公转,产生稳定离心力,推动物料向容器侧壁铺展,打散纳米粉体团聚,缓解固液分层; 

容器自转:料杯同步反向自转,内部形成 360° 立体湍流,无搅拌桨接触物料,减少金属杂质混入风险; 

真空协同脱泡:腔体密闭抽取负压,物料内外压差扩大,深层微米、纳米微小气泡上浮析出;离心力辅助气泡快速迁移至物料表层,同步完成均质混合与气泡析出,适配精密电子类高精度物料加工。

真空搅拌脱泡机的工作原理.jpg


技术规格参数

硬核设备性能指标数据对齐

设备型号SIE-MIX5000
混合容量0–5000 mL(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1 或 2 罐(用户自选)
最高转速0 – 1200 RPM(无级可调)
公转/自转比固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)1370 × 1130 × 965 mm
净重550kg
认证 CE, ISO9001, RoHS 符合性


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FAQ - Frequently Asked Questions

Answers to common questions about product performance and everyday process selection

  • What is the working principle of a centrifugal defoaming machine?

    Principle of centrifugal defoaming machine: The bubbles are released by the downward principle of gravity.

  • How is the after-sales service?

    The company has professional after-sales service personnel, 24-hour dedicated service, and one-on-one technical support to solve your worries.

  • Why choose SIENOX?

    There are many reasons for choosing SIENOX, and the following are some of the main reasons:

    1. Professionalism: Our team consists of a group of professional individuals with rich experience and knowledge in their respective fields. We not only understand industry trends and best practices, but also provide practical and feasible solutions.

    2. Service quality: We focus on customer needs and satisfaction, and are always committed to providing high-quality services. We not only respond quickly to customer needs, but also provide customized services according to their requirements.

    3. Reliability: We adhere to the principles of integrity and professionalism, always adhering to commitments and agreements. Our work methods and deliverables comply with industry standards and best practices, enabling our clients to trust us.

    4. Innovation: We continuously explore new methods and tools to provide better services and meet customer needs. We encourage innovation and experimentation, and are willing to accept challenges and change.

    5. Cost effectiveness: We provide cost-effective services that not only help customers save costs, but also improve efficiency and productivity. We always prioritize the interests of our customers and provide them with the best solutions.

    6. Teamwork: We believe in the power and value of teamwork, and our team members support, collaborate, and respect each other. We establish close cooperative relationships with customers, partners, and other stakeholders to achieve common goals.

    The above are just some of the reasons for choosing us. We believe there are many other advantages and values that can be provided to customers. If you are looking for a professional, reliable, and high-quality service provider, we look forward to working with you.


  • How does the stirring and defoaming machine work?

    The SIENOX stirring and defoaming machine performs defoaming through centrifugal force at revolution and stirring through shear force formed by revolution and rotation,

    Assisted by a vacuum pump to extract gas and achieve a vacuum state, removing nanoscale tiny bubbles. No contact with materials, no secondary pollution, and no secondary waste.

  • What is the function of a defoaming machine?

    A defoaming machine is a device used to remove bubbles from liquids. Its function is to assist in the liquid mixing, reaction, coating, printing, infusion and other process steps in the production process, avoiding the generation of bubbles and their impact on the final product. In many industrial and laboratory environments, removing bubbles is essential as they may have a negative impact on product quality, such as affecting surface tension and stability. Defoaming machines typically use various techniques such as vibration, ultrasound, centrifugation, etc. to achieve effective bubble removal. It has a wide range of applications, including but not limited to semiconductors, solar energy, optics, biotechnology, materials science, etc.

技术指标一览表

全线参数规范,助您精准评估工艺选型

设备型号SIE-MIX2000SIE-MIX5000SIE-MIX15L
混合容量0–2000 mL(标配容器)* 可定制0–5000 mL(标配容器)* 可定制0–15L(标配容器)* 可定制
容器类型试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器试管 / 罐 / 杯;支持注射器、卡式瓶适配器
容器数量1  或 2 罐(用户自选)1  或 2 罐(用户自选)1  或 2 罐(用户自选)
最高转速0 – 2000 RPM(无级可调)0 – 1200 RPM(无级可调)100 – 600 RPM(无级可调)
公转/自转比自由可调固定行星比例固定行星比例
真空度标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa标配:–98 kPa / 选配:–100 kPa
控制系统触控屏,可存储100组配方参数触控屏,可存储100组配方参数触控屏,可存储100组配方参数
电源220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)220V, 50/60Hz(可定制110V美日标准)
外形尺寸(W×D×H)1100 × 780 × 880 mm1370 ×1130 × 965mm1735 × 1560 × 965 mm
净重225kg550kg830 kg
认证CECECE

***以上仅为典型型号,我们可以根据客户需求提供个性化解决方案。


多行业解决方案

提供定制解决方案,满足从前沿研发到规模量产的全面需求

导热硅胶.jpg

半导体电子行业

芯片封装胶、UV 底填胶、纳米银浆、LED 荧光胶体

新能源.jpg

新能源制造行业

锂电池正负极浆料、光伏导电银铝浆、导热填充膏

油墨涂料.jpg

精细化工行业

高粘度环氧、有机硅、工业油墨、防腐胶粘剂

半导体封装.jpg

光学显示行业

光学荧光粉、透光硅胶、光学涂层、液晶辅料

金属粉末冶金.jpg

新材料研发行业

纳米分散液、陶瓷导电浆料、高填充高分子膏体

高校科研.jpg

医疗生物行业

医用粘接胶、牙科树脂、无菌药用膏体、生物敷料原料

全方位设备操作演示视频

直观、清晰、动态感受行星离心与高负压同步除泡的技术魅力

脱泡工艺实测效果

彻底告别物料气泡空洞与分层

树脂脱泡对比01.jpg

树脂+粉末

陶瓷浆料脱泡.jpg

陶瓷浆料

生物凝胶搅拌脱泡.jpg

生物凝胶

胶水脱泡前后对比01.jpg

高粘度胶水

润滑油搅拌脱泡02.jpg

润滑油

三色油墨搅拌脱泡.jpg

油墨


实测数据对比

数据见证 · 效果可量化

材料类型处理前状态MIX5000处理后
半导体封装胶胶体内部存在大量细微气泡,固化后出现空腔,绝缘、导热性能受影响胶体均匀顺滑,肉眼观测无明显气泡,固化成型表面平整,有助于稳定芯片绝缘防护效果
纳米导电银浆浆料气泡阻隔导电介质,涂层凹凸不平,线路电阻波动幅度大膏体无明显微泡,涂覆膜层连续平整,可降低电子元件导通参数离散概率
光学荧光粉胶体气泡引发光线散射,成品亮度不均、色差明显胶体透光均匀,散射点大幅减少,光学器件发光一致性更好

* 内部实验室测试数据,具体提升幅度因材料配方而异。真实客户案例可联系销售获取。

客户交付与应用案例

扎根制造一线,赋能各大行业标杆产线与国家重点研究机构


粉末材料.jpg

粉体与流体搅拌脱泡解决方案


AB结构胶搅拌脱泡解决方案.jpg

AB结构胶搅拌脱泡解决方案


施诺斯行星式脱泡机:攻克油墨涂料混合与脱泡的行业难题.jpg

高粘度胶体与荧光粉材料搅拌脱泡解决方案

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